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IAC Assessment: LM0030
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IAC Assessment: LM0030
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product seamless rolled rings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $50,000,000-$100,000,000
# of Employees 430
Plant Area (Sq.Ft.) 113,000
Annual Production 9,773,963 Pounds
Production Hrs. Annual 4,318
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $949,910 11,975,867 kWh $0.08
Electricity Demand $329,061 33,132 kW-months/year $9.93
Electricity Fees $121,478 - $ -
Natural Gas $1,466,230 140,522 MMBtu $10.43
TOTAL ENERGY COSTS $2,866,679
RECOMMENDED SAVINGS* $1,435,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $115,143
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$35,921
Cost:
$34,056
- - - - - - $35,921 6,335 - - -
-
kWh
-
-
kW-months/year
-
-
$
$35,921
6,335
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$341,748
Cost:
$600,000
- - - - - - $341,748 60,273 - - -
-
kWh
-
-
kW-months/year
-
-
$
$341,748
60,273
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$789
Cost:
$556
$657 6,118 $132 13 - - - - - - $657
6,118
kWh
$132
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,806
Cost:
$350
$2,233 20,816 $355 34 - - - - $(-782) - $2,233
20,816
kWh
$355
34
kW-months/year
-
-
$
-
-
MMBtu
$(-782)
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$14,427
Cost:
$14,304
$12,602 117,380 $1,825 175 - - - - - - $12,602
117,380
kWh
$1,825
175
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$16,635
Cost:
$17,700
$11,374 105,948 $5,261 506 - - - - - - $11,374
105,948
kWh
$5,261
506
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$115,143
Cost:
$300
- - $73,818 - $41,325 - - - - - -
-
kWh
$73,818
-
kW-months/year
$41,325
-
$
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$86,071
Cost:
$175,000
$54,764 510,149 $31,307 3,013 - - - - - - $54,764
510,149
kWh
$31,307
3,013
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$600,000
Cost:
$3,100
- - - - - - - - $600,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$600,000
-
$
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$220,500
Cost:
$700,000
- - - - - - - - $220,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$220,500
-
$
11: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$2,080
Cost:
$224
- - - - - - - - $2,080 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,080
-
$
TOTAL RECOMMENDED Savings:
$1,435,120
Cost:
$1,545,590
$81,630 760,411 $112,698 3,741 $41,325 - $377,669 66,608 $821,798 - $81,630
760,411
kWh
$112,698
3,741
kW-months/year
$41,325
-
$
$377,669
66,608
MMBtu
$821,798
-
$
TOTAL IMPLEMENTED Savings:
$115,143
Cost:
$300
- - $73,818 - $41,325 - - - - - -
-
kWh
$73,818
-
kW-months/year
$41,325
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes