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IAC Assessment: LM0035
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IAC Assessment: LM0035
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product drawn steel wire
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 70,000
Annual Production 45,000 Tons
Production Hrs. Annual 7,248
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $746,316 9,465,403 kWh $0.08
Electricity Demand $229,678 23,316 kW-months/year $9.85
Electricity Fees $142,635 - $ -
Natural Gas $23,459 3,385 MMBtu $6.93
TOTAL ENERGY COSTS $1,142,088
RECOMMENDED SAVINGS* $337,715 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $191,744
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,856
Cost:
$968
$3,318 32,442 $538 54 - - - - - - $3,318
32,442
kWh
$538
54
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,044
Cost:
$2,500
$899 8,787 $145 14 - - - - - - $899
8,787
kWh
$145
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,191
Cost:
$1,700
$1,025 10,016 $166 17 - - - - - - $1,025
10,016
kWh
$166
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,944
Cost:
$9,000
- - - - $8,944 1,828 - - - - -
-
kWh
-
-
kW-months/year
$8,944
1,828
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,619
Cost:
-
$3,114 30,446 $505 50 - - - - - - $3,114
30,446
kWh
$505
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,034
Cost:
$4,200
$3,874 28,006 $160 47 - - - - - - $3,874
28,006
kWh
$160
47
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,027
Cost:
$1,395
$1,947 14,078 $80 23 - - - - - - $1,947
14,078
kWh
$80
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$135,000
Cost:
$5,000
- - - - - - - - $135,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$135,000
-
$
09: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$103,000
Cost:
$4,250
- - - - - - $103,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$103,000
-
$
-
-
$
10: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$75,000
Cost:
$24,500
- - - - - - $75,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$75,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$337,715
Cost:
$53,513
$14,177 123,775 $1,594 205 $8,944 1,828 $178,000 - $135,000 - $14,177
123,775
kWh
$1,594
205
kW-months/year
$8,944
1,828
MMBtu
$178,000
-
$
$135,000
-
$
TOTAL IMPLEMENTED Savings:
$191,744
Cost:
$38,118
$12,230 109,697 $1,514 182 - - $178,000 - - - $12,230
109,697
kWh
$1,514
182
kW-months/year
-
-
MMBtu
$178,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material