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IAC Assessment: LM0036
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IAC Assessment: LM0036
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product manufacturing and filling plastic bottles
NAICS n/a
SIC 2033 - Canned Fruits And Vegetables
Sales $100,000,000-$500,000,000
# of Employees 274
Plant Area (Sq.Ft.) 392,000
Annual Production 50,000,000 Units
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,488,447 53,980,895 kWh $0.08
Electricity Demand $1,071,759 98,544 kW-months/year $10.88
Electricity Fees $(-1,676,357) - $ -
Natural Gas $234,664 34,491 MMBtu $6.80
TOTAL ENERGY COSTS $4,118,513
RECOMMENDED SAVINGS* $1,298,479 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $897,246
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$203,445
Cost:
$95,480
$179,698 2,109,631 $23,747 2,545 - - - - - - - - $179,698
2,109,631
kWh
$23,747
2,545
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,227
Cost:
$1,335
$1,993 23,400 $234 5 - - - - - - - - $1,993
23,400
kWh
$234
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,015
Cost:
$550
$13,662 160,355 $2,135 229 - - $(-782) - - - - - $13,662
160,355
kWh
$2,135
229
kW-months/year
-
-
MMBtu
$(-782)
-
$
-
-
$
-
-
%
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$19,570
Cost:
$300
$17,685 182,056 $1,885 260 - - - - - - - - $17,685
182,056
kWh
$1,885
260
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$21,342
Cost:
$4,800
$15,852 185,835 $5,490 589 - - - - - - - - $15,852
185,835
kWh
$5,490
589
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,928
Cost:
$23,600
$8,569 100,600 $1,359 145 - - - - - - - - $8,569
100,600
kWh
$1,359
145
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$24,505
Cost:
$21,928
$26,489 310,980 $3,975 426 $(-5,959) (-876) - - - - - - $26,489
310,980
kWh
$3,975
426
kW-months/year
$(-5,959)
(-876)
MMBtu
-
-
$
-
-
$
-
-
%
08: 4.642 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$101,250
Cost:
$15,800
- - - - - - - - $101,250 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$101,250
-
$
-
-
%
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$145,152
Cost:
$2,000
- - - - - - - - $145,152 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$145,152
-
$
-
-
%
10: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$202,078
Cost:
$453,275
$15,299 179,610 $2,394 257 - - $5,555 - - - $178,830 - $15,299
179,610
kWh
$2,394
257
kW-months/year
-
-
MMBtu
$5,555
-
$
-
-
$
$178,830
-
%
11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$199,710
Cost:
$14,000
- - - - - - - - $199,710 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$199,710
-
$
-
-
%
12: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$354,257
Cost:
$45,500
- - - - - - - - - - $354,257 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$354,257
-
%
TOTAL RECOMMENDED Savings:
$1,298,479
Cost:
$678,568
$279,247 3,252,467 $41,219 4,456 $(-5,959) (-876) $4,773 - $446,112 - $533,087 - $279,247
3,252,467
kWh
$41,219
4,456
kW-months/year
$(-5,959)
(-876)
MMBtu
$4,773
-
$
$446,112
-
$
$533,087
-
%
TOTAL IMPLEMENTED Savings:
$897,246
Cost:
$177,465
$211,205 2,479,221 $31,606 3,368 - - $(-782) - $300,960 - $354,257 - $211,205
2,479,221
kWh
$31,606
3,368
kW-months/year
-
-
MMBtu
$(-782)
-
$
$300,960
-
$
$354,257
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Increase in Production