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IAC Assessment: LM0037
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IAC Assessment: LM0037
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IAC Center Loyola Marymount University
Assessment Year 2002
Principal Product thermal processing
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 48
Plant Area (Sq.Ft.) 20,000
Annual Production 5,850,000 Pounds
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $364,474 4,339,980 kWh $0.08
Electricity Demand $139,613 12,072 kW-months/year $11.57
Electricity Fees $23,780 - $ -
Natural Gas $145,141 20,242 MMBtu $7.17
TOTAL ENERGY COSTS $673,008
RECOMMENDED SAVINGS* $100,514 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,259
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,266
Cost:
$1,050
$1,018 7,667 $248 46 - - - - - - $1,018
7,667
kWh
$248
46
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,665
Cost:
$2,150
$1,478 12,813 $187 23 - - - - - - $1,478
12,813
kWh
$187
23
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$8,259
Cost:
$1,700
- - $4,935 - $3,324 - - - - - -
-
kWh
$4,935
-
kW-months/year
$3,324
-
$
-
-
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$24,595
Cost:
$27,000
- - - - - - $24,595 2,745 - - -
-
kWh
-
-
kW-months/year
-
-
$
$24,595
2,745
MMBtu
-
-
$
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,908
Cost:
$306
- - - - - - $1,908 213 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,908
213
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$755
Cost:
$224
$755 7,040 - - - - - - - - $755
7,040
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$45,000
Cost:
$40,000
- - - - - - - - $45,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$45,000
-
$
08: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$17,066
Cost:
$14,227
- - - - - - - - $17,066 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$17,066
-
$
TOTAL RECOMMENDED Savings:
$100,514
Cost:
$86,657
$3,251 27,520 $5,370 69 $3,324 - $26,503 2,958 $62,066 - $3,251
27,520
kWh
$5,370
69
kW-months/year
$3,324
-
$
$26,503
2,958
MMBtu
$62,066
-
$
TOTAL IMPLEMENTED Savings:
$8,259
Cost:
$1,700
- - $4,935 - $3,324 - - - - - -
-
kWh
$4,935
-
kW-months/year
$3,324
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product