IAC logo
IAC Assessment: LM0047
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LM0047
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Loyola Marymount University
Assessment Year 2003
Principal Product aluminum die castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 88,000
Annual Production 3,100,530 Pounds
Production Hrs. Annual 2,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $323,667 3,154,259 kWh $0.10
Electricity Demand $78,942 7,908 kW-months/year $9.98
Electricity Fees $4,533 - $ -
Natural Gas $184,421 42,297 MMBtu $4.36
TOTAL ENERGY COSTS $591,563
RECOMMENDED SAVINGS* $500,257 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $488,805
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,457
Cost:
$6,432
$6,617 59,864 $2,840 224 - - - - - - $6,617
59,864
kWh
$2,840
224
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,703
Cost:
$200
$3,485 31,542 $1,998 158 - - $(-780) - - - $3,485
31,542
kWh
$1,998
158
kW-months/year
-
-
MMBtu
$(-780)
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$997
Cost:
$228
$634 5,737 $363 29 - - - - - - $634
5,737
kWh
$363
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$370
Cost:
$525
$235 2,140 $135 11 - - - - - - $235
2,140
kWh
$135
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$837
Cost:
$1,365
$714 5,180 $123 12 - - - - - - $714
5,180
kWh
$123
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,158
Cost:
$1,222
- - - - $1,158 205 - - - - -
-
kWh
-
-
kW-months/year
$1,158
205
MMBtu
-
-
$
-
-
$
07: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$250,000
Cost:
$26,500
- - - - - - $250,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$250,000
-
$
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$138,235
Cost:
$2,000
- - - - - - $138,235 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$138,235
-
$
-
-
$
09: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$31,500
Cost:
$2,000
- - - - - - - - $31,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$31,500
-
$
10: 4.311 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$63,000
Cost:
$5,000
- - - - - - - - $63,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$63,000
-
$
TOTAL RECOMMENDED Savings:
$500,257
Cost:
$45,472
$11,685 104,463 $5,459 434 $1,158 205 $387,455 - $94,500 - $11,685
104,463
kWh
$5,459
434
kW-months/year
$1,158
205
MMBtu
$387,455
-
$
$94,500
-
$
TOTAL IMPLEMENTED Savings:
$488,805
Cost:
$36,453
$4,354 39,419 $2,496 198 - - $387,455 - $94,500 - $4,354
39,419
kWh
$2,496
198
kW-months/year
-
-
MMBtu
$387,455
-
$
$94,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes