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IAC Assessment: LM0047
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IAC Assessment: LM0047
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IAC Center Loyola Marymount University
Assessment Year 2003
Principal Product aluminum die castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 88,000
Annual Production 3,100,530 Pounds
Production Hrs. Annual 2,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $323,667 3,154,259 kWh $0.10
Electricity Demand $78,942 7,908 kW-months/year $9.98
Electricity Fees $4,533 - $ -
Natural Gas $184,421 42,297 MMBtu $4.36
TOTAL ENERGY COSTS $591,563
RECOMMENDED SAVINGS* $500,257 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $488,805
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,457
Cost:
$6,432
$6,617 59,864 $2,840 224 - - - - - - $6,617
59,864
kWh
$2,840
224
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,703
Cost:
$200
$3,485 31,542 $1,998 158 - - $(-780) - - - $3,485
31,542
kWh
$1,998
158
kW-months/year
-
-
MMBtu
$(-780)
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$997
Cost:
$228
$634 5,737 $363 29 - - - - - - $634
5,737
kWh
$363
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$370
Cost:
$525
$235 2,140 $135 11 - - - - - - $235
2,140
kWh
$135
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$837
Cost:
$1,365
$714 5,180 $123 12 - - - - - - $714
5,180
kWh
$123
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,158
Cost:
$1,222
- - - - $1,158 205 - - - - -
-
kWh
-
-
kW-months/year
$1,158
205
MMBtu
-
-
$
-
-
$
07: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$250,000
Cost:
$26,500
- - - - - - $250,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$250,000
-
$
-
-
$
08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$138,235
Cost:
$2,000
- - - - - - $138,235 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$138,235
-
$
-
-
$
09: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$31,500
Cost:
$2,000
- - - - - - - - $31,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$31,500
-
$
10: 4.3110 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$63,000
Cost:
$5,000
- - - - - - - - $63,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$63,000
-
$
TOTAL RECOMMENDED Savings:
$500,257
Cost:
$45,472
$11,685 104,463 $5,459 434 $1,158 205 $387,455 - $94,500 - $11,685
104,463
kWh
$5,459
434
kW-months/year
$1,158
205
MMBtu
$387,455
-
$
$94,500
-
$
TOTAL IMPLEMENTED Savings:
$488,805
Cost:
$36,453
$4,354 39,419 $2,496 198 - - $387,455 - $94,500 - $4,354
39,419
kWh
$2,496
198
kW-months/year
-
-
MMBtu
$387,455
-
$
$94,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes