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IAC Assessment: LM0048
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IAC Assessment: LM0048
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IAC Center Loyola Marymount University
Assessment Year 2003
Principal Product asphalt composite roofing shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 125,000
Annual Production 132,000,000 Pieces
Production Hrs. Annual 7,440
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $679,366 6,269,238 kWh $0.11
Electricity Demand $171,979 12,996 kW-months/year $13.23
Electricity Fees $49,690 - $ -
Natural Gas $1,581,309 184,310 MMBtu $8.58
TOTAL ENERGY COSTS $2,510,344
RECOMMENDED SAVINGS* $953,119 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $843,354
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $ $ %
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,065
Cost:
-
$2,553 22,570 $512 36 - - - - - - - - - - $2,553
22,570
kWh
$512
36
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,111
Cost:
$4,650
$6,743 49,945 $368 109 - - - - - - - - - - $6,743
49,945
kWh
$368
109
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,650
Cost:
$951
$1,374 12,150 $276 20 - - - - - - - - - - $1,374
12,150
kWh
$276
20
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,317
Cost:
$3,200
$1,930 17,063 $387 28 - - - - - - - - - - $1,930
17,063
kWh
$387
28
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
05: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$16,200
Cost:
$1,000
- - - - $16,200 4,712,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$16,200
4,712,000
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
06: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$36,400
Cost:
$14,567
- - - - - - - - - - - - $36,400 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
$36,400
-
%
07: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$25,093
Cost:
$15,842
- - - - - - - - - - $25,093 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
$25,093
-
$
-
-
%
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$105,000
Cost:
$40,872
- - - - - - $105,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$105,000
-
$
-
-
$
-
-
$
-
-
%
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$672,000
Cost:
$100,000
- - - - - - - - - - - - $672,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
$672,000
-
%
10: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$82,232
Cost:
$25,000
- - - - - - $82,232 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$82,232
-
$
-
-
$
-
-
$
-
-
%
11: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$1,700
Cost:
$2,300
- - - - - - - - $1,700 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$1,700
-
$
-
-
$
-
-
%
12: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$351
Cost:
-
- - - - - - - - $351 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$351
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$953,119
Cost:
$208,382
$12,600 101,728 $1,543 193 $16,200 4,712,000 $187,232 - $2,051 - $25,093 - $708,400 - $12,600
101,728
kWh
$1,543
193
kW-months/year
$16,200
4,712,000
Tgal
$187,232
-
$
$2,051
-
$
$25,093
-
$
$708,400
-
%
TOTAL IMPLEMENTED Savings:
$843,354
Cost:
$165,210
$10,047 79,158 $1,031 157 $16,200 4,712,000 $82,232 - $351 - $25,093 - $708,400 - $10,047
79,158
kWh
$1,031
157
kW-months/year
$16,200
4,712,000
Tgal
$82,232
-
$
$351
-
$
$25,093
-
$
$708,400
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Primary Product Increase in Production