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IAC Assessment: LM0049
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IAC Assessment: LM0049
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IAC Center Loyola Marymount University
Assessment Year 2003
Principal Product fabrication of dies, jigs, and tools
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 42,500
Annual Production 1,162 Pieces
Production Hrs. Annual 5,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,796 1,191,900 kWh $0.12
Electricity Demand $34,639 7,848 kW-months/year $4.41
Electricity Fees $4,973 - $ -
Natural Gas $1,307 164 MMBtu $7.97
TOTAL ENERGY COSTS $185,715
RECOMMENDED SAVINGS* $590,592 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Increase in Production
$ kWh $ kW-months/year $ $ $ %
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$584
Cost:
$767
$482 4,033 $102 13 - - - - $482
4,033
kWh
$102
13
kW-months/year
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,644
Cost:
$500
$8,046 67,260 $1,286 161 $(-688) - - - $8,046
67,260
kWh
$1,286
161
kW-months/year
$(-688)
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,526
Cost:
-
$2,239 18,031 $287 43 - - - - $2,239
18,031
kWh
$287
43
kW-months/year
-
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,935
Cost:
$2,250
$2,530 21,150 $405 51 - - - - $2,530
21,150
kWh
$405
51
kW-months/year
-
-
$
-
-
%
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$14,728
Cost:
$1,000
$14,728 113,400 - - - - - - $14,728
113,400
kWh
-
-
kW-months/year
-
-
$
-
-
%
06: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$198,375
Cost:
$32,670
- - - - $198,375 - - - -
-
kWh
-
-
kW-months/year
$198,375
-
$
-
-
%
07: 4.7310 ADVERTISE PRODUCT OR SERVICE Savings:
$242,800
Cost:
$2,000
- - - - - - $242,800 - -
-
kWh
-
-
kW-months/year
-
-
$
$242,800
-
%
08: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$120,000
Cost:
$7,997
- - - - - - $120,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$120,000
-
%
TOTAL RECOMMENDED Savings:
$590,592
Cost:
$47,184
$28,025 223,874 $2,080 268 $197,687 - $362,800 - $28,025
223,874
kWh
$2,080
268
kW-months/year
$197,687
-
$
$362,800
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Increase in Production