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IAC Assessment: LM0050
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IAC Assessment: LM0050
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IAC Center Loyola Marymount University
Assessment Year 2003
Principal Product canned juice
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037 - Frozen Fruits And Vegetables
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 64,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 4,125
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $302,645 2,521,742 kWh $0.12
Electricity Demand $90,426 6,576 kW-months/year $13.75
Electricity Fees $20,817 - $ -
Natural Gas $31,592 6,246 MMBtu $5.06
TOTAL ENERGY COSTS $445,480
RECOMMENDED SAVINGS* $306,442 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,209
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$16,417
Cost:
$270
$13,250 113,928 $3,167 228 - - - - - - - - - - $13,250
113,928
kWh
$3,167
228
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$606
Cost:
$900
$521 4,481 $85 6 - - - - - - - - - - $521
4,481
kWh
$85
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,032
Cost:
$342
$2,251 19,349 $781 56 - - - - - - - - - - $2,251
19,349
kWh
$781
56
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,993
Cost:
$350
$5,589 48,066 $911 66 - - $(-507) - - - - - - - $5,589
48,066
kWh
$911
66
kW-months/year
-
-
MMBtu
$(-507)
-
$
-
-
$
-
-
$
-
-
%
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,400
Cost:
$280
$2,523 21,698 $877 64 - - - - - - - - - - $2,523
21,698
kWh
$877
64
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$552
Cost:
$1,000
- - - - $552 131 - - - - - - - - -
-
kWh
-
-
kW-months/year
$552
131
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,896
Cost:
$2,669
$2,896 32,413 - - - - - - - - - - - - $2,896
32,413
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$937
Cost:
$2,580
$700 5,243 $237 23 - - - - - - - - - - $700
5,243
kWh
$237
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
09: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$19,825
Cost:
$6,026
- - - - - - - - - - - - $19,825 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$19,825
-
%
10: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$5,943
Cost:
$1,000
- - - - - - - - $5,943 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,943
-
$
-
-
$
-
-
%
11: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$57,825
Cost:
$12,920
- - - - - - $57,825 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$57,825
-
$
-
-
$
-
-
$
-
-
%
12: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$25,000
Cost:
$15,404
- - - - - - - - - - $25,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$25,000
-
$
-
-
%
13: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$62,400
Cost:
$100,000
- - - - - - $62,400 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$62,400
-
$
-
-
$
-
-
$
-
-
%
14: 4.221 USE ONLY AMOUNT OF PACKAGING MATERIAL NECESSARY Savings:
$101,616
Cost:
$150,000
$(-28,784) (-247,500) $(-10,008) (-720) - - - - $140,408 - - - - - $(-28,784)
(-247,500)
kWh
$(-10,008)
(-720)
kW-months/year
-
-
MMBtu
-
-
$
$140,408
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$306,442
Cost:
$293,741
$(-1,054) (-2,322) $(-3,950) (-277) $552 131 $119,718 - $146,351 - $25,000 - $19,825 - $(-1,054)
(-2,322)
kWh
$(-3,950)
(-277)
kW-months/year
$552
131
MMBtu
$119,718
-
$
$146,351
-
$
$25,000
-
$
$19,825
-
%
TOTAL IMPLEMENTED Savings:
$35,209
Cost:
$11,045
$8,485 80,479 $911 66 $552 131 $(-507) - $5,943 - - - $19,825 - $8,485
80,479
kWh
$911
66
kW-months/year
$552
131
MMBtu
$(-507)
-
$
$5,943
-
$
-
-
$
$19,825
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Increase in Production