IAC logo
IAC Assessment: LM0064
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: LM0064
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Loyola Marymount University
Assessment Year 2003
Principal Product Steel Pipe
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 1,742,400
Annual Production 50,000 Tons
Production Hrs. Annual 4,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $503,537 4,924,600 kWh $0.10
Electricity Demand $150,047 15,612 kW-months/year $9.61
Electricity Fees $30,478 - $ -
Natural Gas $46,249 7,952 MMBtu $5.82
TOTAL ENERGY COSTS $730,311
RECOMMENDED SAVINGS* $876,137 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $424,294
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,721
Cost:
$320
$5,810 54,520 $1,691 163 - - $(-780) - - - $5,810
54,520
kWh
$1,691
163
kW-months/year
-
-
MMBtu
$(-780)
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$76,727
Cost:
$9,000
$55,166 517,890 $21,561 2,083 - - - - - - $55,166
517,890
kWh
$21,561
2,083
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,321
Cost:
$200
$3,346 31,411 $975 95 - - - - - - $3,346
31,411
kWh
$975
95
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,099
Cost:
$9,475
$12,465 117,020 $3,634 352 - - - - - - $12,465
117,020
kWh
$3,634
352
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$9,529
Cost:
-
$5,206 48,870 $4,323 418 - - - - - - $5,206
48,870
kWh
$4,323
418
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,520
Cost:
-
$1,951 18,320 $569 55 - - - - - - $1,951
18,320
kWh
$569
55
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.1134 ELIMINATE LEAKS IN COMBUSTIBLE GAS LINES Savings:
$453
Cost:
$400
- - - - $453 80 - - - - -
-
kWh
-
-
kW-months/year
$453
80
MMBtu
-
-
$
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,674
Cost:
$300
$17,724 - - - - - $(-4,050) - - - $17,724
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-4,050)
-
$
-
-
$
09: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$123,760
Cost:
$56,040
- - - - - - $123,760 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$123,760
-
$
-
-
$
10: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$144,153
Cost:
$2,500
$(-14,556) (-246,230) $(-7,773) (-781) $(-2,268) (-398) $168,750 - - - $(-14,556)
(-246,230)
kWh
$(-7,773)
(-781)
kW-months/year
$(-2,268)
(-398)
MMBtu
$168,750
-
$
-
-
$
11: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$360,180
Cost:
$118,080
- - - - - - $360,180 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$360,180
-
$
-
-
$
12: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$34,000
Cost:
$5,000
- - - - - - - - $34,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$34,000
-
$
13: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$84,000
Cost:
$1,000
- - - - - - - - $84,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$84,000
-
$
TOTAL RECOMMENDED Savings:
$876,137
Cost:
$202,315
$87,112 541,801 $24,980 2,385 $(-1,815) (-318) $647,860 - $118,000 - $87,112
541,801
kWh
$24,980
2,385
kW-months/year
$(-1,815)
(-318)
MMBtu
$647,860
-
$
$118,000
-
$
TOTAL IMPLEMENTED Savings:
$424,294
Cost:
$133,475
$23,572 221,271 $6,869 665 $453 80 $359,400 - $34,000 - $23,572
221,271
kWh
$6,869
665
kW-months/year
$453
80
MMBtu
$359,400
-
$
$34,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes