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IAC Assessment: LM0064
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IAC Assessment: LM0064
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IAC Center Loyola Marymount University
Assessment Year 2003
Principal Product Steel Pipe
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 1,742,400
Annual Production 50,000 Tons
Production Hrs. Annual 4,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $503,537 4,924,600 kWh $0.10
Electricity Demand $150,047 15,612 kW-months/year $9.61
Electricity Fees $30,478 - $ -
Natural Gas $46,249 7,952 MMBtu $5.82
TOTAL ENERGY COSTS $730,311
RECOMMENDED SAVINGS* $876,137 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $424,294
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,721
Cost:
$320
$5,810 54,520 $1,691 163 - - $(-780) - - - $5,810
54,520
kWh
$1,691
163
kW-months/year
-
-
MMBtu
$(-780)
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$76,727
Cost:
$9,000
$55,166 517,890 $21,561 2,083 - - - - - - $55,166
517,890
kWh
$21,561
2,083
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,321
Cost:
$200
$3,346 31,411 $975 95 - - - - - - $3,346
31,411
kWh
$975
95
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,099
Cost:
$9,475
$12,465 117,020 $3,634 352 - - - - - - $12,465
117,020
kWh
$3,634
352
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$9,529
Cost:
-
$5,206 48,870 $4,323 418 - - - - - - $5,206
48,870
kWh
$4,323
418
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,520
Cost:
-
$1,951 18,320 $569 55 - - - - - - $1,951
18,320
kWh
$569
55
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.1134 ELIMINATE LEAKS IN COMBUSTIBLE GAS LINES Savings:
$453
Cost:
$400
- - - - $453 80 - - - - -
-
kWh
-
-
kW-months/year
$453
80
MMBtu
-
-
$
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,674
Cost:
$300
$17,724 - - - - - $(-4,050) - - - $17,724
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-4,050)
-
$
-
-
$
09: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$123,760
Cost:
$56,040
- - - - - - $123,760 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$123,760
-
$
-
-
$
10: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$144,153
Cost:
$2,500
$(-14,556) (-246,230) $(-7,773) (-781) $(-2,268) (-398) $168,750 - - - $(-14,556)
(-246,230)
kWh
$(-7,773)
(-781)
kW-months/year
$(-2,268)
(-398)
MMBtu
$168,750
-
$
-
-
$
11: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$360,180
Cost:
$118,080
- - - - - - $360,180 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$360,180
-
$
-
-
$
12: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$34,000
Cost:
$5,000
- - - - - - - - $34,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$34,000
-
$
13: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$84,000
Cost:
$1,000
- - - - - - - - $84,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$84,000
-
$
TOTAL RECOMMENDED Savings:
$876,137
Cost:
$202,315
$87,112 541,801 $24,980 2,385 $(-1,815) (-318) $647,860 - $118,000 - $87,112
541,801
kWh
$24,980
2,385
kW-months/year
$(-1,815)
(-318)
MMBtu
$647,860
-
$
$118,000
-
$
TOTAL IMPLEMENTED Savings:
$424,294
Cost:
$133,475
$23,572 221,271 $6,869 665 $453 80 $359,400 - $34,000 - $23,572
221,271
kWh
$6,869
665
kW-months/year
$453
80
MMBtu
$359,400
-
$
$34,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes