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IAC Assessment: LM0067
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IAC Assessment: LM0067
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IAC Center Loyola Marymount University
Assessment Year 2004
Principal Product Open/Closed Die and Upset Forging
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 32
Plant Area (Sq.Ft.) 165,000
Annual Production 70,293 Pieces
Production Hrs. Annual 2,635
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,178 840,939 kWh $0.12
Electricity Demand $27,785 3,396 kW-months/year $8.18
Electricity Fees $6,559 - $ -
Natural Gas $262,716 41,152 MMBtu $6.38
TOTAL ENERGY COSTS $397,238
RECOMMENDED SAVINGS* $198,383 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $140,918
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$418
Cost:
$165
$418 3,367 - - - - - - - - $418
3,367
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,055
Cost:
-
$806 6,492 $249 30 - - - - - - $806
6,492
kWh
$249
30
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,647
Cost:
$2,176
$1,422 10,382 $225 28 - - - - - - $1,422
10,382
kWh
$225
28
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$272
Cost:
$247
$209 1,687 $63 8 - - - - - - $209
1,687
kWh
$63
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$114
Cost:
$50
- - - - $114 18 - - - - -
-
kWh
-
-
kW-months/year
$114
18
MMBtu
-
-
gal
-
-
$
06: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$2,465
Cost:
$5,500
$(-2,203) (-18,912) - - - - $4,668 - - - $(-2,203)
(-18,912)
kWh
-
-
kW-months/year
-
-
MMBtu
$4,668
-
gal
-
-
$
07: 4.426 MODIFY WORKLOAD Savings:
$45,760
Cost:
$570
- - - - - - - - $45,760 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$45,760
-
$
08: 4.426 MODIFY WORKLOAD Savings:
$10,652
Cost:
$5,500
- - - - - - - - $10,652 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$10,652
-
$
09: 4.426 MODIFY WORKLOAD Savings:
$81,000
Cost:
$9,400
- - - - - - - - $81,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$81,000
-
$
10: 4.426 MODIFY WORKLOAD Savings:
$55,000
Cost:
$500
- - - - - - - - $55,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$55,000
-
$
TOTAL RECOMMENDED Savings:
$198,383
Cost:
$24,108
$652 3,016 $537 66 $114 18 $4,668 - $192,412 - $652
3,016
kWh
$537
66
kW-months/year
$114
18
MMBtu
$4,668
-
gal
$192,412
-
$
TOTAL IMPLEMENTED Savings:
$140,918
Cost:
$18,108
$2,855 21,928 $537 66 $114 18 - - $137,412 - $2,855
21,928
kWh
$537
66
kW-months/year
$114
18
MMBtu
-
-
gal
$137,412
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes