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IAC Assessment: LM0069
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IAC Assessment: LM0069
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IAC Center Loyola Marymount University
Assessment Year 2004
Principal Product Tissue Paper and Absorbent Pads
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 165,000
Annual Production 14,000 Tons
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $983,789 10,153,972 kWh $0.10
Electricity Demand $76,163 4,896 kW-months/year $15.56
Electricity Fees $162,946 - $ -
Natural Gas $785,743 148,801 MMBtu $5.28
TOTAL ENERGY COSTS $2,008,641
RECOMMENDED SAVINGS* $520,559 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $379,434
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$8,308
Cost:
$15,300
$5,393 52,580 $2,915 290 - - - - - - $5,393
52,580
kWh
$2,915
290
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,630
Cost:
$6,666
$9,340 91,073 $2,290 130 - - - - - - $9,340
91,073
kWh
$2,290
130
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,974
Cost:
$410
$1,731 16,884 $243 24 - - - - - - $1,731
16,884
kWh
$243
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,428
Cost:
$900
$2,130 20,800 $298 30 - - - - - - $2,130
20,800
kWh
$298
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$417
Cost:
$15
$294 2,870 $123 12 - - - - - - $294
2,870
kWh
$123
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,600
Cost:
$210
- - - - $1,600 357 - - - - -
-
kWh
-
-
kW-months/year
$1,600
357
MMBtu
-
-
$
-
-
$
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,998
Cost:
$108
- - - - $4,998 894 - - - - -
-
kWh
-
-
kW-months/year
$4,998
894
MMBtu
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,274
Cost:
$835
$1,118 10,987 $156 16 - - - - - - $1,118
10,987
kWh
$156
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,301
Cost:
$2,241
$2,019 19,685 $282 28 - - - - - - $2,019
19,685
kWh
$282
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$6,358
Cost:
$10,398
$6,271 61,144 $87 84 - - - - - - $6,271
61,144
kWh
$87
84
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4313 PROVIDE PROPER MAINTENANCE OF MOTOR DRIVEN EQUIPMENT Savings:
$1,588
Cost:
$18
$1,390 13,550 $198 19 - - - - - - $1,390
13,550
kWh
$198
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$170,219
Cost:
-
- - - - - - - - $170,219 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$170,219
-
$
13: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$16,000
Cost:
$5,000
- - - - - - $(-80,000) - $96,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-80,000)
-
$
$96,000
-
$
14: 4.444 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$118,125
Cost:
$68,000
- - - - - - $118,125 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$118,125
-
$
-
-
$
15: 4.426 MODIFY WORKLOAD Savings:
$7,000
Cost:
$1,000
- - - - - - $7,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,000
-
$
-
-
$
16: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$86,625
Cost:
$14,470
- - - - - - $86,625 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$86,625
-
$
-
-
$
17: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$79,714
Cost:
$5,400
$10,414 101,540 - - - - $69,300 - - - $10,414
101,540
kWh
-
-
kW-months/year
-
-
MMBtu
$69,300
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$520,559
Cost:
$130,971
$40,100 391,113 $6,592 633 $6,598 1,251 $201,050 - $266,219 - $40,100
391,113
kWh
$6,592
633
kW-months/year
$6,598
1,251
MMBtu
$201,050
-
$
$266,219
-
$
TOTAL IMPLEMENTED Savings:
$379,434
Cost:
$56,971
$40,100 391,113 $6,592 633 $6,598 1,251 $155,925 - $170,219 - $40,100
391,113
kWh
$6,592
633
kW-months/year
$6,598
1,251
MMBtu
$155,925
-
$
$170,219
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes