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IAC Assessment: LM0073
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IAC Assessment: LM0073
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IAC Center Loyola Marymount University
Assessment Year 2004
Principal Product Steel Bed Frames and Parts
NAICS 337124 - Metal Household Furniture Manufacturing
SIC 2514 - Metal Household Furniture
Sales $50,000,000-$100,000,000
# of Employees 255
Plant Area (Sq.Ft.) 175,000
Annual Production 7,322,544 Pounds
Production Hrs. Annual 4,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $268,610 2,332,899 kWh $0.12
Electricity Demand $102,261 8,328 kW-months/year $12.28
Electricity Fees $20,301 - $ -
Natural Gas $162,622 21,530 MMBtu $7.55
TOTAL ENERGY COSTS $553,794
RECOMMENDED SAVINGS* $318,390 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,605
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,682
Cost:
$1,300
$2,869 24,188 $813 50 - - - - - - - - $2,869
24,188
kWh
$813
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,649
Cost:
-
$6,513 54,960 $2,136 164 - - - - - - - - $6,513
54,960
kWh
$2,136
164
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,384
Cost:
-
$4,199 35,424 $1,185 91 - - - - - - - - $4,199
35,424
kWh
$1,185
91
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$6,155
Cost:
$1,600
$4,690 39,571 $1,465 113 - - - - - - - - $4,690
39,571
kWh
$1,465
113
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$784
Cost:
-
$597 5,040 $187 14 - - - - - - - - $597
5,040
kWh
$187
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,570
Cost:
$1,093
$1,182 9,974 $388 30 - - - - - - - - $1,182
9,974
kWh
$388
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,911
Cost:
$3,520
$2,951 24,895 $960 74 - - - - - - - - $2,951
24,895
kWh
$960
74
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,302
Cost:
$10,000
- - - - $9,302 1,232 - - - - - - -
-
kWh
-
-
kW-months/year
$9,302
1,232
MMBtu
-
-
$
-
-
$
-
-
$
09: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$27,520
Cost:
$4,000
- - - - - - - - - - $27,520 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$27,520
-
$
10: 4.522 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$207,176
Cost:
-
- - - - - - - - $207,176 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$207,176
-
$
-
-
$
11: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$10,400
Cost:
$1,562
- - - - - - $10,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,400
-
$
-
-
$
-
-
$
12: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$33,857
Cost:
$9,860
- - - - - - $33,857 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$33,857
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$318,390
Cost:
$32,935
$23,001 194,052 $7,134 536 $9,302 1,232 $44,257 - $207,176 - $27,520 - $23,001
194,052
kWh
$7,134
536
kW-months/year
$9,302
1,232
MMBtu
$44,257
-
$
$207,176
-
$
$27,520
-
$
TOTAL IMPLEMENTED Savings:
$52,605
Cost:
$7,955
$11,161 94,162 $3,524 258 - - $10,400 - - - $27,520 - $11,161
94,162
kWh
$3,524
258
kW-months/year
-
-
MMBtu
$10,400
-
$
-
-
$
$27,520
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product