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IAC Assessment: LM0074
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IAC Assessment: LM0074
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IAC Center Loyola Marymount University
Assessment Year 2004
Principal Product Heat Treating
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 35
Plant Area (Sq.Ft.) 16,200
Annual Production 2,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $93,824 761,218 kWh $0.12
Electricity Demand $16,744 2,088 kW-months/year $8.02
Electricity Fees $(-3,446) - $ -
Natural Gas $127,654 19,030 MMBtu $6.71
TOTAL ENERGY COSTS $234,776
RECOMMENDED SAVINGS* $78,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $76,302
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,094
Cost:
$231
- - - - $3,094 508 - - - - -
-
kWh
-
-
kW-months/year
$3,094
508
MMBtu
-
-
$
-
-
$
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$1,288
Cost:
$1,000
- - - - $1,788 294 $(-500) - - - -
-
kWh
-
-
kW-months/year
$1,788
294
MMBtu
$(-500)
-
$
-
-
$
03: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$392
Cost:
-
- - - - - - - - $392 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$392
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,673
Cost:
$125
$2,574 18,159 $99 35 - - - - - - $2,574
18,159
kWh
$99
35
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,618
Cost:
$4,000
- - - - $3,618 595 - - - - -
-
kWh
-
-
kW-months/year
$3,618
595
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,439
Cost:
$1,740
$1,385 9,772 $54 19 - - - - - - $1,385
9,772
kWh
$54
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$2,237
Cost:
$300
$2,150 15,166 $87 30 - - - - - - $2,150
15,166
kWh
$87
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$21,938
Cost:
$6,600
- - - - - - $21,938 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$21,938
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$431
Cost:
-
$415 2,927 $16 6 - - - - - - $415
2,927
kWh
$16
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 4.4260 MODIFY WORKLOAD Savings:
$41,860
Cost:
$19,000
- - - - - - $41,860 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$41,860
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$78,970
Cost:
$32,996
$6,524 46,024 $256 90 $8,500 1,397 $63,298 - $392 - $6,524
46,024
kWh
$256
90
kW-months/year
$8,500
1,397
MMBtu
$63,298
-
$
$392
-
$
TOTAL IMPLEMENTED Savings:
$76,302
Cost:
$32,696
$3,959 27,931 $153 54 $8,500 1,397 $63,298 - $392 - $3,959
27,931
kWh
$153
54
kW-months/year
$8,500
1,397
MMBtu
$63,298
-
$
$392
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes