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IAC Assessment: LM0092
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IAC Assessment: LM0092
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IAC Center Loyola Marymount University
Assessment Year 2005
Principal Product Heat treating
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 52
Plant Area (Sq.Ft.) 192,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $234,802 2,983,855 kWh $0.08
Electricity Demand $92,136 8,340 kW-months/year $11.05
Electricity Fees $17,126 - $ -
Natural Gas $839,510 130,869 MMBtu $6.41
TOTAL ENERGY COSTS $1,309,540
RECOMMENDED SAVINGS* $252,163 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $248,481
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,559
Cost:
$2,640
$1,106 13,751 $453 40 - - - - - - - - $1,106
13,751
kWh
$453
40
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,912
Cost:
$760
$1,483 18,433 $429 37 - - - - - - - - $1,483
18,433
kWh
$429
37
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,281
Cost:
$170
$2,032 25,245 $1,249 108 - - - - - - - - $2,032
25,245
kWh
$1,249
108
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$211
Cost:
$246
$165 2,052 $46 4 - - - - - - - - $165
2,052
kWh
$46
4
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$62,655
Cost:
$140,000
$3,375 41,962 - - $59,280 9,750 - - - - - - $3,375
41,962
kWh
-
-
kW-months/year
$59,280
9,750
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$12,597
Cost:
$5,000
- - - - - - $12,597 170,453 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,597
170,453
MMBtu
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$19,657
Cost:
$5,000
$16,319 202,872 $3,338 289 - - - - - - - - $16,319
202,872
kWh
$3,338
289
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 4.6530 MAINTAIN/ENLARGE A STOCK OF SPARE PARTS Savings:
$36,180
Cost:
$5,000
- - - - - - - - - - $36,180 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$36,180
-
$
09: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$98,438
Cost:
$100,000
- - - - - - - - - - $98,438 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$98,438
-
$
10: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$14,473
Cost:
$100
- - - - $(-4,574) (-715) - - $19,047 - - - -
-
kWh
-
-
kW-months/year
$(-4,574)
(-715)
MMBtu
-
-
MMBtu
$19,047
-
$
-
-
$
11: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$1,200
Cost:
$100
- - - - - - - - $(-10,800) - $12,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-10,800)
-
$
$12,000
-
$
TOTAL RECOMMENDED Savings:
$252,163
Cost:
$259,016
$24,480 304,315 $5,515 478 $54,706 9,035 $12,597 170,453 $8,247 - $146,618 - $24,480
304,315
kWh
$5,515
478
kW-months/year
$54,706
9,035
MMBtu
$12,597
170,453
MMBtu
$8,247
-
$
$146,618
-
$
TOTAL IMPLEMENTED Savings:
$248,481
Cost:
$255,370
$21,726 270,079 $4,587 397 $54,706 9,035 $12,597 170,453 $8,247 - $146,618 - $21,726
270,079
kWh
$4,587
397
kW-months/year
$54,706
9,035
MMBtu
$12,597
170,453
MMBtu
$8,247
-
$
$146,618
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Administrative Changes