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IAC Assessment: LM0095
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IAC Assessment: LM0095
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IAC Center Loyola Marymount University
Assessment Year 2005
Principal Product bio-pesticide
NAICS 325320 - Pesticide and Other Agricultural Chemical Manufacturing
SIC 2879 - Agricultural Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 105,000
Annual Production 1,700,000 Pounds
Production Hrs. Annual 8,640
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,184,986 11,092,617 kWh $0.11
Electricity Demand $288,318 22,692 kW-months/year $12.71
Electricity Fees $(-22,356) - $ -
Natural Gas $520,060 94,682 MMBtu $5.49
TOTAL ENERGY COSTS $1,971,008
RECOMMENDED SAVINGS* $509,604 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $390,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$93,378
Cost:
$1,200
$80,100 759,351 $13,278 1,055 - - - - - - - - $80,100
759,351
kWh
$13,278
1,055
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,900
Cost:
$2,262
$5,061 47,963 $839 67 - - - - - - - - $5,061
47,963
kWh
$839
67
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,871
Cost:
$750
$3,320 31,472 $551 43 - - - - - - - - $3,320
31,472
kWh
$551
43
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$376
Cost:
-
$305 2,488 $71 14 - - - - - - - - $305
2,488
kWh
$71
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,202
Cost:
$750
$1,031 8,420 $171 35 - - - - - - - - $1,031
8,420
kWh
$171
35
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
06: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$67,226
Cost:
$100,000
- - - - $67,226 12,312 - - - - - - -
-
kWh
-
-
kW-months/year
$67,226
12,312
MMBtu
-
-
$
-
-
Tgal
-
-
$
07: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$749
Cost:
$100
- - - - - - - - $749 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$749
-
Tgal
-
-
$
08: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$101,277
Cost:
$1,000
- - - - - - $101,277 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$101,277
-
$
-
-
Tgal
-
-
$
09: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$115,000
Cost:
$3,000
$10,000 110,000 - - $5,000 950 - - - - $100,000 - $10,000
110,000
kWh
-
-
kW-months/year
$5,000
950
MMBtu
-
-
$
-
-
Tgal
$100,000
-
$
10: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$23,750
Cost:
$1,000
- - - - - - - - - - $23,750 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
$23,750
-
$
11: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$46,875
Cost:
$50,000
- - - - - - - - - - $46,875 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
$46,875
-
$
12: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$50,000
Cost:
$50,000
- - - - - - - - - - $50,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
$50,000
-
$
TOTAL RECOMMENDED Savings:
$509,604
Cost:
$210,062
$99,817 959,694 $14,910 1,214 $72,226 13,262 $101,277 - $749 - $220,625 - $99,817
959,694
kWh
$14,910
1,214
kW-months/year
$72,226
13,262
MMBtu
$101,277
-
$
$749
-
Tgal
$220,625
-
$
TOTAL IMPLEMENTED Savings:
$390,800
Cost:
$59,312
$98,481 948,786 $14,668 1,165 $5,000 950 $101,277 - $749 - $170,625 - $98,481
948,786
kWh
$14,668
1,165
kW-months/year
$5,000
950
MMBtu
$101,277
-
$
$749
-
Tgal
$170,625
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Primary Product