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IAC Assessment: LM0098
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IAC Assessment: LM0098
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IAC Center Loyola Marymount University
Assessment Year 2005
Principal Product automotive parts
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 93,000
Annual Production 275,000 Pieces
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $322,420 3,949,375 kWh $0.08
Electricity Demand $140,130 10,560 kW-months/year $13.27
Electricity Fees $36,705 - $ -
TOTAL ENERGY COSTS $499,255
RECOMMENDED SAVINGS* $374,245 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $311,684
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,551
Cost:
$700
$1,197 13,728 $354 25 - - - - - - $1,197
13,728
kWh
$354
25
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$148
Cost:
$308
$114 1,731 $34 4 - - - - - - $114
1,731
kWh
$34
4
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,413
Cost:
$6,375
$4,076 46,722 $1,337 95 - - - - - - $4,076
46,722
kWh
$1,337
95
kW-months/year
-
-
$
-
-
$
-
-
$
04: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$94,133
Cost:
$49,500
$3,224 39,493 - - - - - - $90,909 - $3,224
39,493
kWh
-
-
kW-months/year
-
-
$
-
-
$
$90,909
-
$
05: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$216,000
Cost:
$11,800
- - - - $216,000 - - - - - -
-
kWh
-
-
kW-months/year
$216,000
-
$
-
-
$
-
-
$
06: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$30,000
Cost:
$20,000
- - - - - - $30,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$30,000
-
$
-
-
$
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$27,000
Cost:
$50,000
- - - - $27,000 - - - - - -
-
kWh
-
-
kW-months/year
$27,000
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$374,245
Cost:
$138,683
$8,611 101,674 $1,725 124 $243,000 - $30,000 - $90,909 - $8,611
101,674
kWh
$1,725
124
kW-months/year
$243,000
-
$
$30,000
-
$
$90,909
-
$
TOTAL IMPLEMENTED Savings:
$311,684
Cost:
$62,000
$4,421 53,221 $354 25 $216,000 - - - $90,909 - $4,421
53,221
kWh
$354
25
kW-months/year
$216,000
-
$
-
-
$
$90,909
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material