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IAC Assessment: LM0110
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IAC Assessment: LM0110
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IAC Center Loyola Marymount University
Assessment Year 2006
Principal Product lead battery plates
NAICS 335911 - Storage Battery Manufacturing
SIC 3691 - Storage Batteries
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 44,000
Annual Production 1,700,000 Pieces
Production Hrs. Annual 8,160
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $680,052 7,717,692 kWh $0.09
Electricity Demand $1,818,927 11,882 kW-months/year $153.08
Electricity Fees $45,164 - $ -
Natural Gas $507,043 67,500 MMBtu $7.51
TOTAL ENERGY COSTS $3,051,186
RECOMMENDED SAVINGS* $562,031 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $160,407
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production
$ kWh $ kW-months/year $ MMBtu $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,799
Cost:
$90,000
$5,094 75,725 $1,705 111 - - - - $5,094
75,725
kWh
$1,705
111
kW-months/year
-
-
MMBtu
-
-
%
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,085
Cost:
$5,844
$3,935 58,500 $2,150 140 - - - - $3,935
58,500
kWh
$2,150
140
kW-months/year
-
-
MMBtu
-
-
%
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$116,775
Cost:
$100,000
$(-4,095) (-60,874) $1,371 (-90) $119,499 15,912 - - $(-4,095)
(-60,874)
kWh
$1,371
(-90)
kW-months/year
$119,499
15,912
MMBtu
-
-
%
04: 2.1117 RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION Savings:
$85,569
Cost:
$90,000
- - - - $85,569 11,394 - - -
-
kWh
-
-
kW-months/year
$85,569
11,394
MMBtu
-
-
%
05: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$193,195
Cost:
$15,800
$86,528 1,286,282 - - - - $106,667 - $86,528
1,286,282
kWh
-
-
kW-months/year
-
-
MMBtu
$106,667
-
%
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$153,608
Cost:
$23,700
$41,534 617,417 - - $40,554 5,400 $71,520 - $41,534
617,417
kWh
-
-
kW-months/year
$40,554
5,400
MMBtu
$71,520
-
%
TOTAL RECOMMENDED Savings:
$562,031
Cost:
$325,344
$132,996 1,977,050 $5,226 161 $245,622 32,706 $178,187 - $132,996
1,977,050
kWh
$5,226
161
kW-months/year
$245,622
32,706
MMBtu
$178,187
-
%
TOTAL IMPLEMENTED Savings:
$160,407
Cost:
$113,700
$46,628 693,142 $1,705 111 $40,554 5,400 $71,520 - $46,628
693,142
kWh
$1,705
111
kW-months/year
$40,554
5,400
MMBtu
$71,520
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ %
Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production