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IAC Assessment: MA0538
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IAC Assessment: MA0538
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IAC Center University of Massachusetts
Assessment Year 2003
Principal Product Stainless steel and high alloy castings
NAICS 331513 - Steel Foundries (except Investment)
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 117
Plant Area (Sq.Ft.) 110,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 3,120
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $484,590 6,460,800 kWh $0.08
Natural Gas $188,299 29,616 MMBtu $6.36
TOTAL ENERGY COSTS $672,889
RECOMMENDED SAVINGS* $253,925 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,306
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$141,119
Cost:
$1,825,320
$277,520 3,720,100 $76,125 21,750 $(-156,139) (-28,389) $(-56,387) - $277,520
3,720,100
kWh
$76,125
21,750
kW-months/year
$(-156,139)
(-28,389)
MMBtu
$(-56,387)
-
$
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$33,322
Cost:
$76,300
- - - - $33,322 5,306 - - -
-
kWh
-
-
kW-months/year
$33,322
5,306
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$31,418
Cost:
$1,200
$26,311 352,700 $5,107 1,459 - - - - $26,311
352,700
kWh
$5,107
1,459
kW-months/year
-
-
MMBtu
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,650
Cost:
$60,800
- - $13,650 3,900 - - - - -
-
kWh
$13,650
3,900
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2514 COVER OPEN TANKS Savings:
$12,160
Cost:
$39,000
$12,160 163,000 - - - - - - $12,160
163,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$10,594
Cost:
$44,750
- - - - $10,594 1,687 - - -
-
kWh
-
-
kW-months/year
$10,594
1,687
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,424
Cost:
$31,667
- - $10,424 2,978 - - - - -
-
kWh
$10,424
2,978
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,238
Cost:
$85
$1,238 16,600 - - - - - - $1,238
16,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$253,925
Cost:
$2,079,122
$317,229 4,252,400 $105,306 30,087 $(-112,223) (-21,396) $(-56,387) - $317,229
4,252,400
kWh
$105,306
30,087
kW-months/year
$(-112,223)
(-21,396)
MMBtu
$(-56,387)
-
$
TOTAL IMPLEMENTED Savings:
$46,306
Cost:
$62,085
$27,549 369,300 $18,757 5,359 - - - - $27,549
369,300
kWh
$18,757
5,359
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost