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IAC Assessment: MA0589
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IAC Assessment: MA0589
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IAC Center University of Massachusetts
Assessment Year 2006
Principal Product Silicone mouldings and hoses
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3841 - Surgical And Medical Instruments
Sales $10,000,000-$50,000,000
# of Employees 66
Plant Area (Sq.Ft.) 22,000
Annual Production 363 Tons
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,578 1,783,200 kWh $0.06
Electricity Demand $67,192 6,078 kW-months/year $11.05
Electricity Fees $6,106 - $ -
Natural Gas $17,399 1,297 MMBtu $13.41
TOTAL ENERGY COSTS $193,275
RECOMMENDED SAVINGS* $55,409 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,986
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$29,215
Cost:
$95,420
$31,900 550,080 $23,750 1,920 $(-26,435) (-2,035) $31,900
550,080
kWh
$23,750
1,920
kW-months/year
$(-26,435)
(-2,035)
MMBtu
02: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$13,600
Cost:
$1,600
$13,600 234,800 - - - - $13,600
234,800
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,300
Cost:
$4,000
$3,300 57,300 - - - - $3,300
57,300
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,608
Cost:
$10,890
$357 6,154 $2,251 182 - - $357
6,154
kWh
$2,251
182
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,311
Cost:
$3,565
$663 11,426 $297 24 $1,351 104 $663
11,426
kWh
$297
24
kW-months/year
$1,351
104
MMBtu
06: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$1,951
Cost:
$400
$1,951 33,650 - - - - $1,951
33,650
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,060
Cost:
$1,800
$1,931 23,987 $714 58 $(-585) (-45) $1,931
23,987
kWh
$714
58
kW-months/year
$(-585)
(-45)
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$187
Cost:
$60
$63 1,085 $124 10 - - $63
1,085
kWh
$124
10
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$177
Cost:
$800
$110 1,900 $67 5 - - $110
1,900
kWh
$67
5
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$55,409
Cost:
$118,535
$53,875 920,382 $27,203 2,199 $(-25,669) (-1,976) $53,875
920,382
kWh
$27,203
2,199
kW-months/year
$(-25,669)
(-1,976)
MMBtu
TOTAL IMPLEMENTED Savings:
$9,986
Cost:
$10,625
$8,018 129,348 $1,202 97 $766 59 $8,018
129,348
kWh
$1,202
97
kW-months/year
$766
59
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas