IAC logo
IAC Assessment: MA0603
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MA0603
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Massachusetts
Assessment Year 2006
Principal Product Ice cream and frozen treats
NAICS 311813 - Frozen Cakes, Pies, and Other Pastries Manufacturing
SIC 2024 - Ice Cream And Frozen Desserts
Sales $50,000,000-$100,000,000
# of Employees 1,200
Plant Area (Sq.Ft.) 300,000
Annual Production 15,288 Thousand Gallons
Production Hrs. Annual 7,176
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,250,286 19,435,192 kWh $0.06
Electricity Demand $280,492 36,552 kW-months/year $7.67
Natural Gas $271,758 26,490 MMBtu $10.26
Fuel Oil #2 $49,603 4,299 MMBtu $11.54
TOTAL ENERGY COSTS $2,017,014
RECOMMENDED SAVINGS* $956,129 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $174,989
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Other Liquid (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Other Liquid (non-haz) Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ Tgal
01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$715,984
Cost:
$3,400,000
$644,736 10,074,000 $108,192 13,800 $273,336 16,800 - - - - $(-310,280) - $644,736
10,074,000
kWh
$108,192
13,800
kW-months/year
$273,336
16,800
MMBtu
-
-
MMBtu
-
-
gal
$(-310,280)
-
Tgal
02: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$54,146
Cost:
$2,000
- - - - $54,146 3,328 - - - - - - -
-
kWh
-
-
kW-months/year
$54,146
3,328
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,920
Cost:
$83,405
$36,755 574,340 $5,165 660 - - - - - - - - $36,755
574,340
kWh
$5,165
660
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$34,778
Cost:
$8,125
$338 5,275 - - - - $34,440 2,230 - - - - $338
5,275
kWh
-
-
kW-months/year
-
-
MMBtu
$34,440
2,230
MMBtu
-
-
gal
-
-
Tgal
05: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$26,243
Cost:
$30,600
- - - - $26,243 1,613 - - - - - - -
-
kWh
-
-
kW-months/year
$26,243
1,613
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
06: 2.8122 USE UTILITY CONTROLLED POWER MANAGEMENT Savings:
$24,068
Cost:
-
$1,024 (-400) $23,044 178 - - - - - - - - $1,024
(-400)
kWh
$23,044
178
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
07: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$16,595
Cost:
$83,500
$16,595 259,300 - - - - - - - - - - $16,595
259,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
08: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$16,480
Cost:
$50,000
$14,110 220,460 $2,370 302 - - - - - - - - $14,110
220,460
kWh
$2,370
302
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,490
Cost:
$6,000
- - - - $8,490 522 - - - - - - -
-
kWh
-
-
kW-months/year
$8,490
522
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
10: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$4,287
Cost:
-
$2,438 38,100 $1,849 236 - - - - - - - - $2,438
38,100
kWh
$1,849
236
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
11: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$3,685
Cost:
$6,500
- - - - - - $3,685 239 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,685
239
MMBtu
-
-
gal
-
-
Tgal
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,508
Cost:
$10,500
$538 8,400 - - - - - - $2,970 761,652 - - $538
8,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$2,970
761,652
gal
-
-
Tgal
13: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,847
Cost:
$1,600
- - - - $2,847 175 - - - - - - -
-
kWh
-
-
kW-months/year
$2,847
175
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
14: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$1,402
Cost:
-
$1,402 21,900 - - - - - - - - - - $1,402
21,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
15: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$874
Cost:
$4,000
$749 11,700 $125 16 - - - - - - - - $749
11,700
kWh
$125
16
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
16: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$650
Cost:
$4,000
$556 8,700 $94 12 - - - - - - - - $556
8,700
kWh
$94
12
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
17: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$172
Cost:
-
$172 2,700 - - - - - - - - - - $172
2,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$956,129
Cost:
$3,690,230
$719,413 11,224,475 $140,839 15,204 $365,062 22,438 $38,125 2,469 $2,970 761,652 $(-310,280) - $719,413
11,224,475
kWh
$140,839
15,204
kW-months/year
$365,062
22,438
MMBtu
$38,125
2,469
MMBtu
$2,970
761,652
gal
$(-310,280)
-
Tgal
TOTAL IMPLEMENTED Savings:
$174,989
Cost:
$241,530
$73,115 1,142,475 $9,603 1,226 $54,146 3,328 $38,125 2,469 - - - - $73,115
1,142,475
kWh
$9,603
1,226
kW-months/year
$54,146
3,328
MMBtu
$38,125
2,469
MMBtu
-
-
gal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ Tgal
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Other Liquid (non-haz) Water Consumption Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Other Liquid (non-haz) Water Consumption