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IAC Assessment: ME0226
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IAC Assessment: ME0226
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IAC Center University of Maine
Assessment Year 1997
Principal Product Suspension Components
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 120,000
Annual Production 62,606,000 Pieces
Production Hrs. Annual 6,000
Location (State) ME
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $528,535 6,226,553 kWh $0.08
Electricity Demand $92,171 13,264 kW-months/year $6.95
Electricity Fees $316 - $ -
LPG $88,474 13,238 MMBtu $6.68
Fuel Oil #2 $53,857 9,853 MMBtu $5.47
TOTAL ENERGY COSTS $773,898
RECOMMENDED SAVINGS* $51,705 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,173
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Fuel Oil #2 Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption Electricity Usage Electricity Demand LPG Fuel Oil #2 Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ Tgal
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$8,851
Cost:
-
- - - - - - - - - - - - $8,851 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
$8,851
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,178
Cost:
$1,300
$6,178 88,218 - - - - - - - - - - - - - - $6,178
88,218
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,140
Cost:
$11,689
$4,087 43,376 $1,053 151 - - - - - - - - - - - - $4,087
43,376
kWh
$1,053
151
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,451
Cost:
$1,500
- - - - - - $4,451 1,163 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,451
1,163
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$2,505
Cost:
$400
- - - - $2,505 586 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,505
586
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,245
Cost:
$3,249
$911 12,896 $1,334 192 - - - - - - - - - - - - $911
12,896
kWh
$1,334
192
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$700
Cost:
$160
$700 8,206 - - - - - - - - - - - - - - $700
8,206
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$633
Cost:
$287
- - - - - - $633 93 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$633
93
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
09: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$17,950
Cost:
$17,900
- - - - - - - - - - $15,400 770,000 $2,550 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$15,400
770,000
lb
$2,550
-
$
-
-
Tgal
10: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,892
Cost:
$12,000
- - - - - - - - $1,892 4,190 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$1,892
4,190
Tgal
-
-
lb
-
-
$
-
-
Tgal
11: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$661
Cost:
$376
- - - - - - - - - - - - - - $661 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$661
-
Tgal
12: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$499
Cost:
$600
- - - - - - - - $499 124,800 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$499
124,800
Tgal
-
-
lb
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$51,705
Cost:
$49,461
$11,876 152,696 $2,387 343 $2,505 586 $5,084 1,256 $2,391 128,990 $15,400 770,000 $11,401 - $661 - $11,876
152,696
kWh
$2,387
343
kW-months/year
$2,505
586
MMBtu
$5,084
1,256
MMBtu
$2,391
128,990
Tgal
$15,400
770,000
lb
$11,401
-
$
$661
-
Tgal
TOTAL IMPLEMENTED Savings:
$27,173
Cost:
$26,865
$10,265 131,594 $1,053 151 - - $4,451 1,163 $1,892 4,190 - - $8,851 - $661 - $10,265
131,594
kWh
$1,053
151
kW-months/year
-
-
MMBtu
$4,451
1,163
MMBtu
$1,892
4,190
Tgal
-
-
lb
$8,851
-
$
$661
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ Tgal
Electricity Usage Electricity Demand LPG Fuel Oil #2 Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption Electricity Usage Electricity Demand LPG Fuel Oil #2 Water Disposal Solid Waste (non-haz) Administrative Changes Water Consumption