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IAC Assessment: MO0202
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IAC Assessment: MO0202
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Missouri, Rolla
Assessment Year 1997
Principal Product Ceramic Balls,Fabricated Ceramic Shapes
NAICS n/a
SIC 3255 - Clay Refractories
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 60,000
Annual Production 500,000 Pieces
Production Hrs. Annual 8,400
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,472 946,073 kWh $0.06
Electricity Demand $7,338 305 kW-months/year $24.06
Electricity Fees $11,677 - $ -
Natural Gas $82,866 17,624 MMBtu $4.70
TOTAL ENERGY COSTS $155,337
RECOMMENDED SAVINGS* $85,448 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $84,117
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$34,950
Cost:
$25,000
- - - - - - $34,950 - -
-
kWh
-
-
kW-months/year
-
-
lb
$34,950
-
$
02: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$14,720
Cost:
$20,000
- - - - - - $14,720 - -
-
kWh
-
-
kW-months/year
-
-
lb
$14,720
-
$
03: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$11,610
Cost:
$3,500
- - - - - - $11,610 - -
-
kWh
-
-
kW-months/year
-
-
lb
$11,610
-
$
04: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,800
Cost:
$12,500
- - - - - - $4,800 - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,800
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,601
Cost:
$4,624
$4,377 64,478 $224 9 - - - - $4,377
64,478
kWh
$224
9
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,936
Cost:
$1,342
$2,804 41,325 $132 6 - - - - $2,804
41,325
kWh
$132
6
kW-months/year
-
-
lb
-
-
$
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,874
Cost:
$3,137
$2,718 40,152 $156 7 - - - - $2,718
40,152
kWh
$156
7
kW-months/year
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$227
Cost:
$40
$193 2,931 $34 1 - - - - $193
2,931
kWh
$34
1
kW-months/year
-
-
lb
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$120
Cost:
$45
$103 1,465 $17 1 - - - - $103
1,465
kWh
$17
1
kW-months/year
-
-
lb
-
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$7,626
Cost:
$200
- - - - $7,626 3,650 - - -
-
kWh
-
-
kW-months/year
$7,626
3,650
lb
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$984
Cost:
$2,500
- - - - $984 720 - - -
-
kWh
-
-
kW-months/year
$984
720
lb
-
-
$
TOTAL RECOMMENDED Savings:
$85,448
Cost:
$72,888
$10,195 150,351 $563 24 $8,610 4,370 $66,080 - $10,195
150,351
kWh
$563
24
kW-months/year
$8,610
4,370
lb
$66,080
-
$
TOTAL IMPLEMENTED Savings:
$84,117
Cost:
$70,303
$9,899 145,955 $512 22 $7,626 3,650 $66,080 - $9,899
145,955
kWh
$512
22
kW-months/year
$7,626
3,650
lb
$66,080
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost