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IAC Assessment: MO0222
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IAC Assessment: MO0222
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Missouri, Rolla
Assessment Year 1998
Principal Product Spiral and Oval Duct Work Products
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $5,000,000-$10,000,000
# of Employees 30
Plant Area (Sq.Ft.) 30,000
Annual Production 58,256 Units
Production Hrs. Annual 2,080
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $20,733 264,654 kWh $0.08
Electricity Fees $1,265 - $ -
Natural Gas $8,108 1,076 MMBtu $7.54
TOTAL ENERGY COSTS $37,875
RECOMMENDED SAVINGS* $59,719 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,266
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ lb $ $
01: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$16,288
Cost:
$3,700
- - - - $16,288 - -
-
kWh
-
-
lb
$16,288
-
$
02: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$14,171
Cost:
$25,000
- - - - $14,171 - -
-
kWh
-
-
lb
$14,171
-
$
03: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$12,629
Cost:
$30,000
- - - - $12,629 - -
-
kWh
-
-
lb
$12,629
-
$
04: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$3,000
Cost:
$5,000
- - - - $3,000 - -
-
kWh
-
-
lb
$3,000
-
$
05: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$2,250
Cost:
$5,000
- - - - $2,250 - -
-
kWh
-
-
lb
$2,250
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$149
Cost:
$376
$149 1,758 - - - - $149
1,758
kWh
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$73
Cost:
$108
$73 879 - - - - $73
879
kWh
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$760
Cost:
$40
$760 9,086 - - - - $760
9,086
kWh
-
-
lb
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$502
Cost:
$46
$502 6,155 - - - - $502
6,155
kWh
-
-
lb
-
-
$
10: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$748
Cost:
$735
$748 9,086 - - - - $748
9,086
kWh
-
-
lb
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$180
Cost:
-
$180 2,052 - - - - $180
2,052
kWh
-
-
lb
-
-
$
12: 3.7196 USE RE-USABLE FILTERS Savings:
$7,769
Cost:
$2,283
- - $7,769 1,560 - - -
-
kWh
$7,769
1,560
lb
-
-
$
13: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,200
Cost:
$747
- - $1,200 660 - - -
-
kWh
$1,200
660
lb
-
-
$
TOTAL RECOMMENDED Savings:
$59,719
Cost:
$73,035
$2,412 29,016 $8,969 2,220 $48,338 - $2,412
29,016
kWh
$8,969
2,220
lb
$48,338
-
$
TOTAL IMPLEMENTED Savings:
$46,266
Cost:
$64,435
$928 11,138 - - $45,338 - $928
11,138
kWh
-
-
lb
$45,338
-
$
Savings
Cost
$ kWh $ lb $ $
Electricity Usage Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Solid Waste (non-haz) Ancillary Material Cost