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IAC Assessment: MO0224
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IAC Assessment: MO0224
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IAC Center University of Missouri, Rolla
Assessment Year 1998
Principal Product Chemical Distribution and Refrigeration Valves
NAICS n/a
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 86,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,456
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,011 3,051,290 kWh $0.05
Electricity Demand $16,255 660 kW-months/year $24.63
Electricity Fees $21,747 - $ -
Natural Gas $66,635 12,624 MMBtu $5.28
TOTAL ENERGY COSTS $256,848
RECOMMENDED SAVINGS* $61,872 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,672
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $
01: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$7,972
Cost:
$20,000
- - - - - - $7,972 - -
-
kWh
-
-
kW-months/year
-
-
lb
$7,972
-
$
02: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$26,928
Cost:
$50,000
- - - - - - $26,928 - -
-
kWh
-
-
kW-months/year
-
-
lb
$26,928
-
$
03: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$4,300
Cost:
$10,000
- - - - - - $4,300 - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,300
-
$
04: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$3,660
Cost:
$3,700
- - - - - - $3,660 - -
-
kWh
-
-
kW-months/year
-
-
lb
$3,660
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,640
Cost:
$18,440
$8,970 158,558 $670 28 - - - - $8,970
158,558
kWh
$670
28
kW-months/year
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$486
Cost:
$1,042
$410 7,327 $76 3 - - - - $410
7,327
kWh
$76
3
kW-months/year
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$199
Cost:
$345
$189 3,224 $10 1 - - - - $189
3,224
kWh
$10
1
kW-months/year
-
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$984
Cost:
$61
$925 16,413 $59 2 - - - - $925
16,413
kWh
$59
2
kW-months/year
-
-
lb
-
-
$
09: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,439
Cost:
$10,327
$4,922 87,046 $517 21 - - - - $4,922
87,046
kWh
$517
21
kW-months/year
-
-
lb
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,064
Cost:
-
$995 17,585 $69 3 - - - - $995
17,585
kWh
$69
3
kW-months/year
-
-
lb
-
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,200
Cost:
$747
- - - - $1,200 660 - - -
-
kWh
-
-
kW-months/year
$1,200
660
lb
-
-
$
TOTAL RECOMMENDED Savings:
$61,872
Cost:
$114,662
$16,411 290,153 $1,401 58 $1,200 660 $42,860 - $16,411
290,153
kWh
$1,401
58
kW-months/year
$1,200
660
lb
$42,860
-
$
TOTAL IMPLEMENTED Savings:
$60,672
Cost:
$113,915
$16,411 290,153 $1,401 58 - - $42,860 - $16,411
290,153
kWh
$1,401
58
kW-months/year
-
-
lb
$42,860
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost