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IAC Assessment: MO0256
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IAC Assessment: MO0256
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IAC Center University of Missouri, Rolla
Assessment Year 1999
Principal Product Indexing Equipment
NAICS n/a
SIC 3549 - Metalworking Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 103,400
Annual Production 321,300 Units
Production Hrs. Annual 4,590
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $109,205 2,133,646 kWh $0.05
Electricity Demand $12,825 576 kW-months/year $22.27
Electricity Fees $14,800 - $ -
Natural Gas $18,439 3,709 MMBtu $4.97
TOTAL ENERGY COSTS $157,597
RECOMMENDED SAVINGS* $266,631 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,627
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,574
Cost:
$10,069
$3,151 54,220 $423 19 - - - - - - $3,151
54,220
kWh
$423
19
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,533
Cost:
$3,290
$2,333 40,152 $200 9 - - - - - - $2,333
40,152
kWh
$200
9
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$488
Cost:
$60
$443 7,620 $45 2 - - - - - - $443
7,620
kWh
$45
2
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$437
Cost:
-
$392 6,741 $45 2 - - - - - - $392
6,741
kWh
$45
2
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$400
Cost:
-
- - - - $400 55 - - - - -
-
kWh
-
-
kW-months/year
$400
55
lb
-
-
$
-
-
$
06: 4.5120 CONDENSE OPERATION INTO ONE BUILDING Savings:
$250,000
Cost:
$125,000
- - - - - - - - $250,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$250,000
-
$
07: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$5,216
Cost:
-
- - - - - - $5,216 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$5,216
-
$
-
-
$
08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,520
Cost:
$3,700
- - - - - - $2,520 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$2,520
-
$
-
-
$
09: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$1,463
Cost:
-
- - - - - - $1,463 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$1,463
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$266,631
Cost:
$142,119
$6,319 108,733 $713 32 $400 55 $9,199 - $250,000 - $6,319
108,733
kWh
$713
32
kW-months/year
$400
55
lb
$9,199
-
$
$250,000
-
$
TOTAL IMPLEMENTED Savings:
$8,627
Cost:
$17,059
$5,484 94,372 $623 28 - - $2,520 - - - $5,484
94,372
kWh
$623
28
kW-months/year
-
-
lb
$2,520
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost