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IAC logo
IAC Assessment: MZ0034
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: MZ0034
IAC Center University of Missouri-Columbia
Assessment Year 2009
Principal Product rubber transmition belts
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $45,000,000
# of Employees 120
Plant Area (Sq.Ft.) 185,000
Annual Production 10,000 Tons
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,099,132 17,291,129 kWh $0.06
Electricity Demand $536,354 39,036 kW-months/year $13.74
Natural Gas $974,244 104,272 MMBtu $9.34
TOTAL ENERGY COSTS $2,609,730
RECOMMENDED SAVINGS* $102,382 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,602
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$14,217
Cost:
$1,000
$14,217 184,635 - - $14,217
184,635
kWh
-
-
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$625
Cost:
$650
$625 15,400 - - $625
15,400
kWh
-
-
kW-months/year
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,996
Cost:
-
$3,996 51,660 - - $3,996
51,660
kWh
-
-
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,188
Cost:
$32,000
$25,188 238,680 - - $25,188
238,680
kWh
-
-
kW-months/year
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,200
Cost:
$532
$5,200 67,222 - - $5,200
67,222
kWh
-
-
kW-months/year
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$39,780
Cost:
$3,000
- - $39,780 2,994 -
-
kWh
$39,780
2,994
kW-months/year
07: 2.5196 USE SMALL NUMBER OF HIGH OUTPUT UNITS INSTEAD OF MANY SMALL INEFFICIENT UNITS Savings:
$13,376
Cost:
$20,000
$13,376 126,938 - - $13,376
126,938
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$102,382
Cost:
$57,182
$62,602 684,535 $39,780 2,994 $62,602
684,535
kWh
$39,780
2,994
kW-months/year
TOTAL IMPLEMENTED Savings:
$62,602
Cost:
$54,182
$62,602 684,535 - - $62,602
684,535
kWh
-
-
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand