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IAC Assessment: MZ0057
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IAC Assessment: MZ0057
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IAC Center University of Missouri-Columbia
Assessment Year 2010
Principal Product electrical transformers
NAICS 334416 - Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing
SIC 3677 - Electronic Coils And Transformers
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 243,000
Annual Production 350 Pieces
Production Hrs. Annual 7,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $559,054 7,770,492 kWh $0.07
Electricity Demand $22,446 12,975 kW-months/year $1.73
Natural Gas $143,895 26,947 MMBtu $5.34
TOTAL ENERGY COSTS $725,395
RECOMMENDED SAVINGS* $510,469 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $337,823
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7424 SHADE WINDOWS FROM SUMMER SUN Savings:
$259,173
Cost:
$46,607
$249,980 3,571,154 $9,193 5,314 - - $249,980
3,571,154
kWh
$9,193
5,314
kW-months/year
-
-
MMBtu
02: 2.7441 REPLACE BROKEN WINDOWS AND/OR WINDOW SASH Savings:
$145,366
Cost:
$500,000
$105,116 1,501,642 - - $40,250 7,537 $105,116
1,501,642
kWh
-
-
kW-months/year
$40,250
7,537
MMBtu
03: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$5,750
Cost:
-
- - - - $5,750 1,076 -
-
kWh
-
-
kW-months/year
$5,750
1,076
MMBtu
04: 2.7441 REPLACE BROKEN WINDOWS AND/OR WINDOW SASH Savings:
$1,597
Cost:
$250
$1,597 22,822 - - - - $1,597
22,822
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,212
Cost:
$2,410
$1,212 17,326 - - - - $1,212
17,326
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,198
Cost:
$10,240
$15,198 202,675 - - - - $15,198
202,675
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,315
Cost:
$9,660
$1,315 14,820 - - - - $1,315
14,820
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$186
Cost:
$300
$186 2,662 - - - - $186
2,662
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$2,104
Cost:
$100
$2,019 28,847 $85 4,945 - - $2,019
28,847
kWh
$85
4,945
kW-months/year
-
-
MMBtu
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,259
Cost:
-
$3,127 44,674 $132 76 - - $3,127
44,674
kWh
$132
76
kW-months/year
-
-
MMBtu
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,919
Cost:
$1,300
$6,630 94,720 $289 167 - - $6,630
94,720
kWh
$289
167
kW-months/year
-
-
MMBtu
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,016
Cost:
-
$3,016 43,094 - - - - $3,016
43,094
kWh
-
-
kW-months/year
-
-
MMBtu
13: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,940
Cost:
-
$2,940 42,000 - - - - $2,940
42,000
kWh
-
-
kW-months/year
-
-
MMBtu
14: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$3,194
Cost:
$2,000
$3,194 45,644 - - - - $3,194
45,644
kWh
-
-
kW-months/year
-
-
MMBtu
15: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$11,828
Cost:
$5,000
$11,828 168,984 - - - - $11,828
168,984
kWh
-
-
kW-months/year
-
-
MMBtu
16: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$52
Cost:
$50
$52 754 - - - - $52
754
kWh
-
-
kW-months/year
-
-
MMBtu
17: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$652
Cost:
-
$558 7,980 $94 54 - - $558
7,980
kWh
$94
54
kW-months/year
-
-
MMBtu
18: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$12,000
Cost:
-
- - $12,000 1,200 - - -
-
kWh
$12,000
1,200
kW-months/year
-
-
MMBtu
19: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$19,660
Cost:
$18,000
$19,660 401,686 - - - - $19,660
401,686
kWh
-
-
kW-months/year
-
-
MMBtu
20: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$14,800
Cost:
$48,840
$14,800 211,428 - - - - $14,800
211,428
kWh
-
-
kW-months/year
-
-
MMBtu
21: 2.2511 INSULATE BARE EQUIPMENT Savings:
$248
Cost:
$300
- - - - $248 73 -
-
kWh
-
-
kW-months/year
$248
73
MMBtu
TOTAL RECOMMENDED Savings:
$510,469
Cost:
$645,057
$442,428 6,422,912 $21,793 11,756 $46,248 8,686 $442,428
6,422,912
kWh
$21,793
11,756
kW-months/year
$46,248
8,686
MMBtu
TOTAL IMPLEMENTED Savings:
$337,823
Cost:
$91,217
$310,126 4,532,878 $21,699 11,702 $5,998 1,149 $310,126
4,532,878
kWh
$21,699
11,702
kW-months/year
$5,998
1,149
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas