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IAC Assessment: MZ0069
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DOE MESC
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IAC Assessment: MZ0069
IAC Center University of Missouri-Columbia
Assessment Year 2011
Principal Product books
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2759 - Commercial Printing, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 1,200,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 8,640
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $586,903 9,409,837 kWh $0.06
Electricity Demand $36,919 18,044 kW-months/year $2.05
Natural Gas $85,452 7,549 MMBtu $11.32
TOTAL ENERGY COSTS $709,274
RECOMMENDED SAVINGS* $535,189 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $158,643
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,000
Cost:
$10,000
$1,000 16,667 - - - - - - - - $1,000
16,667
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,390
Cost:
$4,830
$1,390 22,100 - - - - - - - - $1,390
22,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$87
Cost:
-
$87 1,442 - - - - - - - - $87
1,442
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,586
Cost:
$820
$5,586 88,723 - - - - - - - - $5,586
88,723
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,830
Cost:
$1,000
- - $13,830 6,636 - - - - - - -
-
kWh
$13,830
6,636
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$326
Cost:
-
$326 5,435 - - - - - - - - $326
5,435
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$36,400
Cost:
-
- - - - $36,400 3,215 - - - - -
-
kWh
-
-
kW-months/year
$36,400
3,215
MMBtu
-
-
$
-
-
%
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$630
Cost:
$250
$630 10,512 - - - - - - - - $630
10,512
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$940
Cost:
$2,600
$890 13,804 $50 20 - - - - - - $890
13,804
kWh
$50
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
10: 2.8221 CONSIDER INTERMEDIATE OR ECONOMY SIZE AUTOS / TRUCKS Savings:
$65,000
Cost:
$85,000
- - - - - - $65,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$65,000
-
$
-
-
%
11: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$120,000
Cost:
$150,000
- - - - - - $120,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$120,000
-
$
-
-
%
12: 3.1163 USE PLASTIC PALLETS INSTEAD OF WOOD Savings:
$25,000
Cost:
$5,000
- - - - - - - - $25,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$25,000
-
%
13: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$35,000
Cost:
$8,500
- - - - - - $35,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$35,000
-
$
-
-
%
14: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$115,000
Cost:
$12,500
- - - - - - $115,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$115,000
-
$
-
-
%
15: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$115,000
Cost:
$125,000
- - - - - - $115,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$115,000
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$535,189
Cost:
$405,500
$9,909 158,683 $13,880 6,656 $36,400 3,215 $450,000 - $25,000 - $9,909
158,683
kWh
$13,880
6,656
kW-months/year
$36,400
3,215
MMBtu
$450,000
-
$
$25,000
-
%
TOTAL IMPLEMENTED Savings:
$158,643
Cost:
$128,670
$7,193 114,481 $50 20 $36,400 3,215 $115,000 - - - $7,193
114,481
kWh
$50
20
kW-months/year
$36,400
3,215
MMBtu
$115,000
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Primary Product Increase in Production