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IAC Assessment: MZ0209
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IAC Assessment: MZ0209
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IAC Center University of Missouri-Columbia
Assessment Year 2016
Principal Product polystyrene blocks
NAICS 326140 - Polystyrene Foam Product Manufacturing
SIC 3086 - Plastics Foam Products
Sales $5,000,000-$10,000,000
# of Employees 47
Plant Area (Sq.Ft.) 72,000
Annual Production 50,000 Tons
Production Hrs. Annual 8,250
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,201 580,020 kWh $0.09
Natural Gas $81,346 11,621 MMBtu $7.00
TOTAL ENERGY COSTS $133,547
RECOMMENDED SAVINGS* $33,615 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,492
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,662
Cost:
$800
$1,662 18,464 - - $1,662
18,464
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,883
Cost:
$14,300
$11,883 132,031 - - $11,883
132,031
kWh
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$905
Cost:
$1,000
$905 10,054 - - $905
10,054
kWh
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,076
Cost:
$960
$2,076 23,072 - - $2,076
23,072
kWh
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,447
Cost:
$1,500
$1,447 16,080 - - $1,447
16,080
kWh
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$553
Cost:
-
$553 6,145 - - $553
6,145
kWh
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,426
Cost:
-
- - $1,426 204 -
-
kWh
$1,426
204
MMBtu
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$6,461
Cost:
$4,950
$(-965) (-10,725) $7,426 1,061 $(-965)
(-10,725)
kWh
$7,426
1,061
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$902
Cost:
$560
$902 10,032 - - $902
10,032
kWh
-
-
MMBtu
10: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$6,300
Cost:
$5,000
- - $6,300 900 -
-
kWh
$6,300
900
MMBtu
TOTAL RECOMMENDED Savings:
$33,615
Cost:
$29,070
$18,463 205,153 $15,152 2,165 $18,463
205,153
kWh
$15,152
2,165
MMBtu
TOTAL IMPLEMENTED Savings:
$23,492
Cost:
$21,820
$15,766 175,189 $7,726 1,104 $15,766
175,189
kWh
$7,726
1,104
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas