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IAC Assessment: NC0087
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IAC Assessment: NC0087
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IAC Center North Carolina State
Assessment Year 1996
Principal Product Pnuematic controls
NAICS n/a
SIC 3490 -
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 79,000
Annual Production 211,100 Pieces
Production Hrs. Annual 2,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,255 1,935,229 kWh $0.04
Electricity Demand $14,590 5,444 kW-months/year $2.68
Electricity Fees $21,021 - $ -
Natural Gas $5,539 892 MMBtu $6.21
TOTAL ENERGY COSTS $128,081
RECOMMENDED SAVINGS* $20,408 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,647
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$1,513
Cost:
$4,305
$221 5,275 $65 24 $1,227 214 - - - - - - - - $221
5,275
kWh
$65
24
kW-months/year
$1,227
214
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$965
Cost:
-
- - $965 360 - - - - - - - - - - -
-
kWh
$965
360
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$862
Cost:
$1,500
$567 13,482 $295 110 - - - - - - - - - - $567
13,482
kWh
$295
110
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,789
Cost:
$2,100
$1,789 42,497 - - - - - - - - - - - - $1,789
42,497
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$796
Cost:
$1,839
$623 14,947 $173 65 - - - - - - - - - - $623
14,947
kWh
$173
65
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$487
Cost:
$2,100
$310 7,327 $27 10 - - - - - - - - $150 - $310
7,327
kWh
$27
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$150
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$10,542
Cost:
$1,800
- - - - - - $1,400 2,511 $172 38 $8,970 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,400
2,511
gal
$172
38
lb
$8,970
-
$
-
-
$
08: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$94
Cost:
$750
- - - - - - $94 1,570 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$94
1,570
gal
-
-
lb
-
-
$
-
-
$
09: 3.1241 SLOW INSERTION / WITHDRAWAL OF PARTS FROM DEGREASING TANK Savings:
$3,360
Cost:
$8,500
$(-470) (-11,137) $(-180) (-67) - - $4,010 6,767 - - - - - - $(-470)
(-11,137)
kWh
$(-180)
(-67)
kW-months/year
-
-
MMBtu
$4,010
6,767
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,408
Cost:
$22,894
$3,040 72,391 $1,345 502 $1,227 214 $5,504 10,848 $172 38 $8,970 - $150 - $3,040
72,391
kWh
$1,345
502
kW-months/year
$1,227
214
MMBtu
$5,504
10,848
gal
$172
38
lb
$8,970
-
$
$150
-
$
TOTAL IMPLEMENTED Savings:
$16,647
Cost:
$14,650
$1,886 44,842 $115 43 - - $5,504 10,848 $172 38 $8,970 - - - $1,886
44,842
kWh
$115
43
kW-months/year
-
-
MMBtu
$5,504
10,848
gal
$172
38
lb
$8,970
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Ancillary Material Cost