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IAC Assessment: NC0088
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IAC Assessment: NC0088
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IAC Center North Carolina State
Assessment Year 1996
Principal Product Synthetic Yarns
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 340
Plant Area (Sq.Ft.) 294,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $524,411 29,975,088 kWh $0.02
Electricity Demand $578,691 57,353 kW-months/year $10.09
Electricity Fees $5,977 - $ -
Fuel Oil #6 $4,400 1,040 MMBtu $4.23
TOTAL ENERGY COSTS $1,113,479
RECOMMENDED SAVINGS* $32,494 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,924
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,481
Cost:
$4,901
$7,831 447,538 $7,650 758 - - - - - - $7,831
447,538
kWh
$7,650
758
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$305
Cost:
$1,680
$103 5,862 $82 8 - - - - $120 - $103
5,862
kWh
$82
8
kW-months/year
-
-
lb
-
-
$
$120
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,297
Cost:
$2,400
$298 17,585 $147 15 - - $852 - - - $298
17,585
kWh
$147
15
kW-months/year
-
-
lb
$852
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$565
Cost:
$240
$280 16,120 $285 27 - - - - - - $280
16,120
kWh
$285
27
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$6,153
Cost:
-
$3,138 179,367 $3,015 299 - - - - - - $3,138
179,367
kWh
$3,015
299
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$1,159
Cost:
-
$591 33,705 $568 76 - - - - - - $591
33,705
kWh
$568
76
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,762
Cost:
$1,717
$984 56,272 $778 78 - - - - - - $984
56,272
kWh
$778
78
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,334
Cost:
$3,168
$2,720 136,870 $2,614 259 - - - - - - $2,720
136,870
kWh
$2,614
259
kW-months/year
-
-
lb
-
-
$
-
-
$
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$263
Cost:
$100
- - - - $263 15,000 - - - - -
-
kWh
-
-
kW-months/year
$263
15,000
lb
-
-
$
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$175
Cost:
$100
- - - - $175 10,000 - - - - -
-
kWh
-
-
kW-months/year
$175
10,000
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$32,494
Cost:
$14,306
$15,945 893,319 $15,139 1,520 $438 25,000 $852 - $120 - $15,945
893,319
kWh
$15,139
1,520
kW-months/year
$438
25,000
lb
$852
-
$
$120
-
$
TOTAL IMPLEMENTED Savings:
$7,924
Cost:
$5,225
$3,984 209,262 $3,677 364 $263 15,000 - - - - $3,984
209,262
kWh
$3,677
364
kW-months/year
$263
15,000
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost