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IAC Assessment: NC0092
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IAC Assessment: NC0092
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IAC Center North Carolina State
Assessment Year 1996
Principal Product Tire cord
NAICS n/a
SIC 2296 - Tire Cord And Fabrics
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 155,000
Annual Production 22,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $854,734 29,945,780 kWh $0.03
Electricity Demand $725,928 66,508 kW-months/year $10.91
Natural Gas $351,263 90,988 MMBtu $3.86
TOTAL ENERGY COSTS $1,958,325
RECOMMENDED SAVINGS* $236,222 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $135,862
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$314
Cost:
$1,400
$138 4,982 $76 7 - - - - $100 - $138
4,982
kWh
$76
7
kW-months/year
-
-
MMBtu
-
-
gal
$100
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,972
Cost:
$708
$3,866 138,042 $3,106 276 - - - - - - $3,866
138,042
kWh
$3,106
276
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$27,124
Cost:
$60,000
$15,039 537,222 $12,085 1,074 - - - - - - $15,039
537,222
kWh
$12,085
1,074
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$30,449
Cost:
$20,428
$20,580 415,885 $9,869 877 - - - - - - $20,580
415,885
kWh
$9,869
877
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7122 DISCONNECT BALLASTS Savings:
$1,300
Cost:
$1,430
$720 25,791 $580 52 - - - - - - $720
25,791
kWh
$580
52
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.2694 USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE Savings:
$5,891
Cost:
$50
$1,773 63,306 $4,118 366 - - - - - - $1,773
63,306
kWh
$4,118
366
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$32,148
Cost:
$1,904
$18,069 645,662 $14,079 1,251 - - - - - - $18,069
645,662
kWh
$14,079
1,251
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$164
Cost:
$240
- - - - $164 42 - - - - -
-
kWh
-
-
kW-months/year
$164
42
MMBtu
-
-
gal
-
-
$
09: 2.5113 USE DIRECT FLAME IMPINGEMENT OR INFRARED PROCESSING FOR CHAMBER TYPE HEATING Savings:
$100,360
Cost:
$600,000
- - - - $100,360 26,000 - - - - -
-
kWh
-
-
kW-months/year
$100,360
26,000
MMBtu
-
-
gal
-
-
$
10: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$26,400
Cost:
$10,000
- - - - - - $26,400 48,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$26,400
48,000
gal
-
-
$
11: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$5,100
Cost:
-
- - - - - - - - $5,100 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$5,100
-
$
TOTAL RECOMMENDED Savings:
$236,222
Cost:
$696,160
$60,185 1,830,890 $43,913 3,903 $100,524 26,042 $26,400 48,000 $5,200 - $60,185
1,830,890
kWh
$43,913
3,903
kW-months/year
$100,524
26,042
MMBtu
$26,400
48,000
gal
$5,200
-
$
TOTAL IMPLEMENTED Savings:
$135,862
Cost:
$96,160
$60,185 1,830,890 $43,913 3,903 $164 42 $26,400 48,000 $5,200 - $60,185
1,830,890
kWh
$43,913
3,903
kW-months/year
$164
42
MMBtu
$26,400
48,000
gal
$5,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost