Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 1997 |
| Principal Product | Urethane foams |
| NAICS | n/a |
| SIC | 3086 - Plastics Foam Products |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 175 |
| Plant Area (Sq.Ft.) | 320,000 |
| Annual Production | 24,000,000 Pounds |
| Production Hrs. Annual | 6,600 |
| Location (State) | NC |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $321,761 | 7,817,702 | kWh | $0.04 |
| Electricity Demand | $62,932 | 19,790 | kW-months/year | $3.18 |
| Electricity Fees | $20,350 | - | $ | - |
| Natural Gas | $153,585 | 34,635 | MMBtu | $4.43 |
| TOTAL ENERGY COSTS | $569,103 | |||
| RECOMMENDED SAVINGS* | $3,467,277 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $9,225 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (haz) | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (haz) | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,734 Cost: $630 |
$2,400 | 58,324 | $334 | 80 | - | - | - | - | - | - |
$2,400 58,324 kWh |
$334 80 kW-months/year |
- - MMBtu |
- - lb |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $6,491 Cost: $650 |
$6,491 | 157,679 | - | - | - | - | - | - | - | - |
$6,491 157,679 kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $6,246 Cost: - |
- | - | $6,246 | 1,968 | - | - | - | - | - | - |
- - kWh |
$6,246 1,968 kW-months/year |
- - MMBtu |
- - lb |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $210 Cost: $402 |
$152 | 3,810 | $58 | 18 | - | - | - | - | - | - |
$152 3,810 kWh |
$58 18 kW-months/year |
- - MMBtu |
- - lb |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $6,281 Cost: $1,200 |
- | - | - | - | $6,281 | 1,417 | - | - | - | - |
- - kWh |
- - kW-months/year |
$6,281 1,417 MMBtu |
- - lb |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS |
Savings: $9,315 Cost: $30,000 |
$(-103) | (-2,638) | $(-383) | (-120) | - | - | $9,801 | 385 | - | - |
$(-103) (-2,638) kWh |
$(-383) (-120) kW-months/year |
- - MMBtu |
$9,801 385 lb |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE |
Savings: $3,436,000 Cost: $2,250,000 |
- | - | - | - | - | - | - | - | $3,436,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$3,436,000 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $3,467,277 Cost: $2,282,882 |
$8,940 | 217,175 | $6,255 | 1,946 | $6,281 | 1,417 | $9,801 | 385 | $3,436,000 | - | $8,940 217,175 kWh |
$6,255 1,946 kW-months/year |
$6,281 1,417 MMBtu |
$9,801 385 lb |
$3,436,000 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $9,225 Cost: $2,232 |
$2,552 | 62,134 | $392 | 98 | $6,281 | 1,417 | - | - | - | - | $2,552 62,134 kWh |
$392 98 kW-months/year |
$6,281 1,417 MMBtu |
- - lb |
- - % |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (haz) | Increase in Production | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (haz) | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||