IAC logo
IAC Assessment: NC0121
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0121
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 1997
Principal Product Speciality auto tools
NAICS n/a
SIC 3423 - Hand And Edge Tools, Nec
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 34,000
Annual Production 3,500,000 Pieces
Production Hrs. Annual 2,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $15,734 329,132 kWh $0.05
Electricity Demand $3,240 846 kW-months/year $3.83
Electricity Fees $3,819 - $ -
Natural Gas $2,716 421 MMBtu $6.45
TOTAL ENERGY COSTS $27,076
RECOMMENDED SAVINGS* $25,695 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,616
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$699
Cost:
$219
$472 9,965 $227 59 - - - - - - - - - - $472
9,965
kWh
$227
59
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$999
Cost:
$200
$674 14,068 $325 85 - - - - - - - - - - $674
14,068
kWh
$325
85
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$90
Cost:
$250
$61 1,172 $29 8 - - - - - - - - - - $61
1,172
kWh
$29
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$398
Cost:
$1,998
$(-63) (-1,465) $(-30) (-8) $491 76 - - - - - - - - $(-63)
(-1,465)
kWh
$(-30)
(-8)
kW-months/year
$491
76
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,503
Cost:
-
- - - - - - - - $1,503 237,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,503
237,600
lb
-
-
$
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$462
Cost:
$355
- - - - - - $32 4 - - $80 - $350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$32
4
gal
-
-
lb
$80
-
$
$350
-
$
07: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$7,488
Cost:
$15,000
- - - - - - - - - - $7,488 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$7,488
-
$
-
-
$
08: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$12,681
Cost:
$50,000
$(-35) (-586) $(-84) (-22) - - - - - - $12,800 - - - $(-35)
(-586)
kWh
$(-84)
(-22)
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$12,800
-
$
-
-
$
09: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$1,375
Cost:
$2,259
- - - - - - - - - - $1,375 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$1,375
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,695
Cost:
$70,281
$1,109 23,154 $467 122 $491 76 $32 4 $1,503 237,600 $21,743 - $350 - $1,109
23,154
kWh
$467
122
kW-months/year
$491
76
MMBtu
$32
4
gal
$1,503
237,600
lb
$21,743
-
$
$350
-
$
TOTAL IMPLEMENTED Savings:
$12,616
Cost:
$18,283
$1,207 25,205 $581 152 - - $32 4 $1,503 237,600 $8,943 - $350 - $1,207
25,205
kWh
$581
152
kW-months/year
-
-
MMBtu
$32
4
gal
$1,503
237,600
lb
$8,943
-
$
$350
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost