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IAC Assessment: NC0124
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IAC Assessment: NC0124
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Pneumatic valves and filters
NAICS n/a
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 240,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $135,923 4,394,197 kWh $0.03
Electricity Demand $88,440 10,435 kW-months/year $8.48
Natural Gas $32,791 5,373 MMBtu $6.10
TOTAL ENERGY COSTS $315,947
RECOMMENDED SAVINGS* $252,262 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $129,425
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ lb $ $ $ $ $ $ $ $
01: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$9,590
Cost:
$3,000
$6,204 206,917 $3,386 391 - - - - - - - - - - - - - - - - - - $6,204
206,917
kWh
$3,386
391
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,826
Cost:
$401
$1,321 43,962 $505 60 - - - - - - - - - - - - - - - - - - $1,321
43,962
kWh
$505
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,715
Cost:
$15,000
$3,732 124,560 $1,983 237 - - - - - - - - - - - - - - - - - - $3,732
124,560
kWh
$1,983
237
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,906
Cost:
$6,030
$(-285) (-9,379) $(-200) (-24) $2,391 392 - - - - - - - - - - - - - - - - $(-285)
(-9,379)
kWh
$(-200)
(-24)
kW-months/year
$2,391
392
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$790
Cost:
$270
$510 16,999 $280 34 - - - - - - - - - - - - - - - - - - $510
16,999
kWh
$280
34
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$245
Cost:
$10
$130 4,396 $115 15 - - - - - - - - - - - - - - - - - - $130
4,396
kWh
$115
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,913
Cost:
$6,240
$317 10,551 $176 21 - - - - - - - - - - - - $1,420 - - - - - $317
10,551
kWh
$176
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
$1,420
-
$
-
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,572
Cost:
$2,000
$1,402 46,600 $1,170 140 - - - - - - - - - - - - - - - - - - $1,402
46,600
kWh
$1,170
140
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$2,770
Cost:
$5,910
$(-168) (-5,569) $(-93) (-11) - - $3,031 981,000 - - - - - - - - - - - - - - $(-168)
(-5,569)
kWh
$(-93)
(-11)
kW-months/year
-
-
MMBtu
$3,031
981,000
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 3.7393 IMPLEMENT A MACHINE AND COOLANT SUMP CLEANING PROGRAM TO MINIMIZE COOLANT CONTAMINATION Savings:
$7,405
Cost:
-
- - - - - - - - $8,210 660 - - - - $(-605) - $(-200) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,210
660
gal
-
-
lb
-
-
lb
$(-605)
-
$
$(-200)
-
$
-
-
$
-
-
$
11: 3.3132 USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL Savings:
$2,755
Cost:
$2,830
$(-105) (-3,517) $(-40) (-5) - - - - - - - - $3,200 12,000 $(-300) - - - - - - - $(-105)
(-3,517)
kWh
$(-40)
(-5)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$3,200
12,000
lb
$(-300)
-
$
-
-
$
-
-
$
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$375
Cost:
$200
- - - - - - - - - - $375 24,000 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$375
24,000
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
13: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$110,000
Cost:
$15,000
- - - - - - - - - - - - - - - - - - - - $110,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
$110,000
-
$
14: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$12,000
Cost:
$8,500
- - - - - - - - - - - - - - - - $5,000 - $7,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
$5,000
-
$
$7,000
-
$
-
-
$
15: 4.4420 INSTALL MAGAZINES FOR TEMPORARY STORAGE Savings:
$92,400
Cost:
$35,000
- - - - - - - - - - - - - - $92,400 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
$92,400
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$252,262
Cost:
$100,391
$13,058 435,520 $7,282 858 $2,391 392 $3,031 981,000 $8,210 660 $375 24,000 $3,200 12,000 $91,495 - $6,220 - $7,000 - $110,000 - $13,058
435,520
kWh
$7,282
858
kW-months/year
$2,391
392
MMBtu
$3,031
981,000
Tgal
$8,210
660
gal
$375
24,000
lb
$3,200
12,000
lb
$91,495
-
$
$6,220
-
$
$7,000
-
$
$110,000
-
$
TOTAL IMPLEMENTED Savings:
$129,425
Cost:
$57,840
$8,328 277,550 $4,972 581 - - - - $8,210 660 - - $3,200 12,000 $91,495 - $6,220 - $7,000 - - - $8,328
277,550
kWh
$4,972
581
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,210
660
gal
-
-
lb
$3,200
12,000
lb
$91,495
-
$
$6,220
-
$
$7,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product By-product Production