IAC logo
IAC Assessment: NC0124
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0124
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 1997
Principal Product Pneumatic valves and filters
NAICS n/a
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 240,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $135,923 4,394,197 kWh $0.03
Electricity Demand $88,440 10,435 kW-months/year $8.48
Natural Gas $32,791 5,373 MMBtu $6.10
TOTAL ENERGY COSTS $315,947
RECOMMENDED SAVINGS* $252,262 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $129,425
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ lb $ $ $ $ $ $ $ $
01: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$9,590
Cost:
$3,000
$6,204 206,917 $3,386 391 - - - - - - - - - - - - - - - - - - $6,204
206,917
kWh
$3,386
391
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,826
Cost:
$401
$1,321 43,962 $505 60 - - - - - - - - - - - - - - - - - - $1,321
43,962
kWh
$505
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,715
Cost:
$15,000
$3,732 124,560 $1,983 237 - - - - - - - - - - - - - - - - - - $3,732
124,560
kWh
$1,983
237
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,906
Cost:
$6,030
$(-285) (-9,379) $(-200) (-24) $2,391 392 - - - - - - - - - - - - - - - - $(-285)
(-9,379)
kWh
$(-200)
(-24)
kW-months/year
$2,391
392
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$790
Cost:
$270
$510 16,999 $280 34 - - - - - - - - - - - - - - - - - - $510
16,999
kWh
$280
34
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$245
Cost:
$10
$130 4,396 $115 15 - - - - - - - - - - - - - - - - - - $130
4,396
kWh
$115
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,913
Cost:
$6,240
$317 10,551 $176 21 - - - - - - - - - - - - $1,420 - - - - - $317
10,551
kWh
$176
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
$1,420
-
$
-
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,572
Cost:
$2,000
$1,402 46,600 $1,170 140 - - - - - - - - - - - - - - - - - - $1,402
46,600
kWh
$1,170
140
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$2,770
Cost:
$5,910
$(-168) (-5,569) $(-93) (-11) - - $3,031 981,000 - - - - - - - - - - - - - - $(-168)
(-5,569)
kWh
$(-93)
(-11)
kW-months/year
-
-
MMBtu
$3,031
981,000
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 3.7393 IMPLEMENT A MACHINE AND COOLANT SUMP CLEANING PROGRAM TO MINIMIZE COOLANT CONTAMINATION Savings:
$7,405
Cost:
-
- - - - - - - - $8,210 660 - - - - $(-605) - $(-200) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,210
660
gal
-
-
lb
-
-
lb
$(-605)
-
$
$(-200)
-
$
-
-
$
-
-
$
11: 3.3132 USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL Savings:
$2,755
Cost:
$2,830
$(-105) (-3,517) $(-40) (-5) - - - - - - - - $3,200 12,000 $(-300) - - - - - - - $(-105)
(-3,517)
kWh
$(-40)
(-5)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$3,200
12,000
lb
$(-300)
-
$
-
-
$
-
-
$
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$375
Cost:
$200
- - - - - - - - - - $375 24,000 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$375
24,000
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
13: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$110,000
Cost:
$15,000
- - - - - - - - - - - - - - - - - - - - $110,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
$110,000
-
$
14: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$12,000
Cost:
$8,500
- - - - - - - - - - - - - - - - $5,000 - $7,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
-
-
$
$5,000
-
$
$7,000
-
$
-
-
$
15: 4.442 INSTALL MAGAZINES FOR TEMPORARY STORAGE Savings:
$92,400
Cost:
$35,000
- - - - - - - - - - - - - - $92,400 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
lb
$92,400
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$252,262
Cost:
$100,391
$13,058 435,520 $7,282 858 $2,391 392 $3,031 981,000 $8,210 660 $375 24,000 $3,200 12,000 $91,495 - $6,220 - $7,000 - $110,000 - $13,058
435,520
kWh
$7,282
858
kW-months/year
$2,391
392
MMBtu
$3,031
981,000
Tgal
$8,210
660
gal
$375
24,000
lb
$3,200
12,000
lb
$91,495
-
$
$6,220
-
$
$7,000
-
$
$110,000
-
$
TOTAL IMPLEMENTED Savings:
$129,425
Cost:
$57,840
$8,328 277,550 $4,972 581 - - - - $8,210 660 - - $3,200 12,000 $91,495 - $6,220 - $7,000 - - - $8,328
277,550
kWh
$4,972
581
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,210
660
gal
-
-
lb
$3,200
12,000
lb
$91,495
-
$
$6,220
-
$
$7,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product By-product Production