IAC logo
IAC Assessment: NC0126
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0126
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 1997
Principal Product Furniture Components
NAICS n/a
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 186,000
Annual Production 15,000 Thousand Feet
Production Hrs. Annual 2,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,736 3,077,081 kWh $0.05
Electricity Demand $110,850 6,518 kW-months/year $17.01
Electricity Fees $10,362 - $ -
LPG $7,498 1,004 MMBtu $7.47
TOTAL ENERGY COSTS $310,708
RECOMMENDED SAVINGS* $322,504 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,073
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
01: 4.5120 CONDENSE OPERATION INTO ONE BUILDING Savings:
$152,949
Cost:
$49,000
- - - - - - - - - - - - $52,949 - - - $100,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$52,949
-
$
-
-
$
$100,000
-
$
02: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$6,290
Cost:
$18,100
- - - - - - - - $990 - - - $5,300 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$990
-
$
-
-
$
$5,300
-
$
-
-
$
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$13,564
Cost:
$12,000
$(-1,469) (-31,067) $(-1,467) (-300) - - - - - - - - - - $16,500 - - - $(-1,469)
(-31,067)
kWh
$(-1,467)
(-300)
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$16,500
-
$
-
-
$
04: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$6,974
Cost:
$17,620
$(-3,260) (-68,875) $(-1,766) (-361) - - $12,000 2,000,000 - - - - - - - - - - $(-3,260)
(-68,875)
kWh
$(-1,766)
(-361)
kW-months/year
-
-
MMBtu
$12,000
2,000,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,042
Cost:
$5,200
- - - - - - $2,262 82,200 - - $780 - $(-1,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,262
82,200
lb
-
-
$
$780
-
$
$(-1,000)
-
$
-
-
$
-
-
$
06: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT Savings:
$33,895
Cost:
$56,800
$20,927 443,142 $12,968 2,652 - - - - - - - - - - - - - - $20,927
443,142
kWh
$12,968
2,652
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$66,010
Cost:
$220,000
- - $51,740 - - - - - - - $22,420 - $(-8,150) - - - - - -
-
kWh
$51,740
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$22,420
-
$
$(-8,150)
-
$
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$962
Cost:
$2,400
$557 9,965 $405 60 - - - - - - - - - - - - - - $557
9,965
kWh
$405
60
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$888
Cost:
$1,314
$548 11,723 $340 70 - - - - - - - - - - - - - - $548
11,723
kWh
$340
70
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$35,268
Cost:
$9,150
$23,241 374,267 $23,957 2,604 $(-11,930) (-1,597) - - - - - - - - - - - - $23,241
374,267
kWh
$23,957
2,604
kW-months/year
$(-11,930)
(-1,597)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$3,197
Cost:
$2,420
$3,197 67,702 - - - - - - - - - - - - - - - - $3,197
67,702
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$143
Cost:
$180
$87 1,758 $56 11 - - - - - - - - - - - - - - $87
1,758
kWh
$56
11
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$322
Cost:
$240
$198 4,103 $124 25 - - - - - - - - - - - - - - $198
4,103
kWh
$124
25
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$322,504
Cost:
$394,424
$44,026 812,718 $86,357 4,761 $(-11,930) (-1,597) $14,262 2,082,200 $990 - $23,200 - $49,099 - $16,500 - $100,000 - $44,026
812,718
kWh
$86,357
4,761
kW-months/year
$(-11,930)
(-1,597)
MMBtu
$14,262
2,082,200
lb
$990
-
$
$23,200
-
$
$49,099
-
$
$16,500
-
$
$100,000
-
$
TOTAL IMPLEMENTED Savings:
$3,073
Cost:
$6,694
$635 13,481 $396 81 - - $2,262 82,200 - - $780 - $(-1,000) - - - - - $635
13,481
kWh
$396
81
kW-months/year
-
-
MMBtu
$2,262
82,200
lb
-
-
$
$780
-
$
$(-1,000)
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product By-product Production