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IAC Assessment: NC0126
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IAC Assessment: NC0126
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Furniture Components
NAICS n/a
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 186,000
Annual Production 15,000 Thousand Feet
Production Hrs. Annual 2,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,736 3,077,081 kWh $0.05
Electricity Demand $110,850 6,518 kW-months/year $17.01
Electricity Fees $10,362 - $ -
LPG $7,498 1,004 MMBtu $7.47
TOTAL ENERGY COSTS $310,708
RECOMMENDED SAVINGS* $322,504 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,073
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
01: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$152,949
Cost:
$49,000
- - - - - - - - - - - - $52,949 - - - $100,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$52,949
-
$
-
-
$
$100,000
-
$
02: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$6,290
Cost:
$18,100
- - - - - - - - $990 - - - $5,300 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$990
-
$
-
-
$
$5,300
-
$
-
-
$
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$13,564
Cost:
$12,000
$(-1,469) (-31,067) $(-1,467) (-300) - - - - - - - - - - $16,500 - - - $(-1,469)
(-31,067)
kWh
$(-1,467)
(-300)
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$16,500
-
$
-
-
$
04: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$6,974
Cost:
$17,620
$(-3,260) (-68,875) $(-1,766) (-361) - - $12,000 2,000,000 - - - - - - - - - - $(-3,260)
(-68,875)
kWh
$(-1,766)
(-361)
kW-months/year
-
-
MMBtu
$12,000
2,000,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,042
Cost:
$5,200
- - - - - - $2,262 82,200 - - $780 - $(-1,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,262
82,200
lb
-
-
$
$780
-
$
$(-1,000)
-
$
-
-
$
-
-
$
06: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT Savings:
$33,895
Cost:
$56,800
$20,927 443,142 $12,968 2,652 - - - - - - - - - - - - - - $20,927
443,142
kWh
$12,968
2,652
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$66,010
Cost:
$220,000
- - $51,740 - - - - - - - $22,420 - $(-8,150) - - - - - -
-
kWh
$51,740
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$22,420
-
$
$(-8,150)
-
$
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$962
Cost:
$2,400
$557 9,965 $405 60 - - - - - - - - - - - - - - $557
9,965
kWh
$405
60
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$888
Cost:
$1,314
$548 11,723 $340 70 - - - - - - - - - - - - - - $548
11,723
kWh
$340
70
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$35,268
Cost:
$9,150
$23,241 374,267 $23,957 2,604 $(-11,930) (-1,597) - - - - - - - - - - - - $23,241
374,267
kWh
$23,957
2,604
kW-months/year
$(-11,930)
(-1,597)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$3,197
Cost:
$2,420
$3,197 67,702 - - - - - - - - - - - - - - - - $3,197
67,702
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$143
Cost:
$180
$87 1,758 $56 11 - - - - - - - - - - - - - - $87
1,758
kWh
$56
11
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$322
Cost:
$240
$198 4,103 $124 25 - - - - - - - - - - - - - - $198
4,103
kWh
$124
25
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$322,504
Cost:
$394,424
$44,026 812,718 $86,357 4,761 $(-11,930) (-1,597) $14,262 2,082,200 $990 - $23,200 - $49,099 - $16,500 - $100,000 - $44,026
812,718
kWh
$86,357
4,761
kW-months/year
$(-11,930)
(-1,597)
MMBtu
$14,262
2,082,200
lb
$990
-
$
$23,200
-
$
$49,099
-
$
$16,500
-
$
$100,000
-
$
TOTAL IMPLEMENTED Savings:
$3,073
Cost:
$6,694
$635 13,481 $396 81 - - $2,262 82,200 - - $780 - $(-1,000) - - - - - $635
13,481
kWh
$396
81
kW-months/year
-
-
MMBtu
$2,262
82,200
lb
-
-
$
$780
-
$
$(-1,000)
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product By-product Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product By-product Production