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IAC Assessment: NC0131
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IAC Assessment: NC0131
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IAC Center North Carolina State
Assessment Year 1998
Principal Product laminated furniture components
NAICS n/a
SIC 2435 - Hardwood Veneer And Plywood
Sales $5,000,000-$10,000,000
# of Employees 140
Plant Area (Sq.Ft.) 150,000
Annual Production 2,500,000 Thousand Feet
Production Hrs. Annual 2,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $53,918 2,295,135 kWh $0.02
Electricity Demand $77,148 8,727 kW-months/year $8.84
Electricity Fees $766 - $ -
Coal $5,000 2,069 MMBtu $2.42
TOTAL ENERGY COSTS $138,127
RECOMMENDED SAVINGS* $24,239 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,498
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Coal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Coal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,652
Cost:
-
- - $2,652 300 - - - - - - - - - - - - - - -
-
kWh
$2,652
300
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,446
Cost:
$9,100
$3,819 182,005 $2,775 295 - - $(-2,148) (-900) - - - - - - - - - - $3,819
182,005
kWh
$2,775
295
kW-months/year
-
-
$
$(-2,148)
(-900)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$7,043
Cost:
-
- - $47,912 - $(-40,869) - - - - - - - - - - - - - -
-
kWh
$47,912
-
kW-months/year
$(-40,869)
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$846
Cost:
-
- - - - - - $846 350 - 50,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$846
350
MMBtu
-
50,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,092
Cost:
$5,200
- - - - - - - - $1,112 57,000 - - $480 - - - $(-500) - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,112
57,000
lb
-
-
$
$480
-
$
-
-
$
$(-500)
-
$
06: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$810
Cost:
$2,000
- - - - - - - - - - $810 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$810
-
$
-
-
$
-
-
$
-
-
$
07: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$7,350
Cost:
-
$(-277) (-13,189) $(-573) 61 - - - - $200 200,000 - - - - $8,000 - - - $(-277)
(-13,189)
kWh
$(-573)
61
kW-months/year
-
-
$
-
-
MMBtu
$200
200,000
lb
-
-
$
-
-
$
$8,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$24,239
Cost:
$16,300
$3,542 168,816 $52,766 656 $(-40,869) - $(-1,302) (-550) $1,312 307,000 $810 - $480 - $8,000 - $(-500) - $3,542
168,816
kWh
$52,766
656
kW-months/year
$(-40,869)
-
$
$(-1,302)
(-550)
MMBtu
$1,312
307,000
lb
$810
-
$
$480
-
$
$8,000
-
$
$(-500)
-
$
TOTAL IMPLEMENTED Savings:
$3,498
Cost:
-
- - $2,652 300 - - $846 350 - 50,000 - - - - - - - - -
-
kWh
$2,652
300
kW-months/year
-
-
$
$846
350
MMBtu
-
50,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Coal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Coal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost