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IAC Assessment: NC0135
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IAC Assessment: NC0135
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Bath towels
NAICS n/a
SIC 2210 -
Sales $50,000,000-$100,000,000
# of Employees 560
Plant Area (Sq.Ft.) 227,000
Annual Production 33,000,000 Pounds
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,318,889 52,145,370 kWh $0.03
Electricity Demand $1,328,645 99,524 kW-months/year $13.35
Electricity Fees $44,732 - $ -
Coal $511,704 150,501 MMBtu $3.40
TOTAL ENERGY COSTS $5,681,337
RECOMMENDED SAVINGS* $819,372 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $170,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Coal Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Coal Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
01: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,630
Cost:
-
- - $2,630 197 - - - - - - - - - - - - -
-
kWh
$2,630
197
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$10,801
Cost:
$5,400
$6,221 245,897 $4,580 343 - - - - - - - - - - - - $6,221
245,897
kWh
$4,580
343
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$2,079
Cost:
$7,200
- - - - $2,079 578 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,079
578
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$16,897
Cost:
$5,200
- - - - - - - - - - $18,897 892,000 $(-2,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$18,897
892,000
lb
$(-2,000)
-
$
-
-
$
05: 3.4151 MINIMIZE WATER USAGE Savings:
$16,515
Cost:
$15,000
- - - - $1,773 493 $14,742 9,450,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,773
493
MMBtu
$14,742
9,450,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$170,000
Cost:
$750,000
- - - - - - - - - - - - - - $170,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$170,000
-
$
07: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$600,450
Cost:
$1,500,000
$(-29,095) (-1,150,059) $(-28,516) (-2,136) $(-38,209) (-7,248) - - $696,270 3,018,000 - - - - - - $(-29,095)
(-1,150,059)
kWh
$(-28,516)
(-2,136)
kW-months/year
$(-38,209)
(-7,248)
MMBtu
-
-
Tgal
$696,270
3,018,000
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$819,372
Cost:
$2,282,800
$(-22,874) (-904,162) $(-21,306) (-1,596) $(-34,357) (-6,177) $14,742 9,450,000 $696,270 3,018,000 $18,897 892,000 $(-2,000) - $170,000 - $(-22,874)
(-904,162)
kWh
$(-21,306)
(-1,596)
kW-months/year
$(-34,357)
(-6,177)
MMBtu
$14,742
9,450,000
Tgal
$696,270
3,018,000
gal
$18,897
892,000
lb
$(-2,000)
-
$
$170,000
-
$
TOTAL IMPLEMENTED Savings:
$170,000
Cost:
$750,000
- - - - - - - - - - - - - - $170,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$170,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Coal Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Coal Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Product