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IAC Assessment: NC0141
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IAC Assessment: NC0141
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Dyed yarn
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 200,000
Annual Production 14,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $750,643 28,626,026 kWh $0.03
Electricity Demand $489,776 55,663 kW-months/year $8.80
Electricity Fees $(-2,656) - $ -
Natural Gas $118,943 22,695 MMBtu $5.24
Fuel Oil #6 $104,615 29,690 MMBtu $3.52
Coal $284,696 167,629 MMBtu $1.70
TOTAL ENERGY COSTS $2,696,617
RECOMMENDED SAVINGS* $221,770 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,591
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Coal Water Disposal Gaseous Waste Personnel Changes Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Coal Water Disposal Gaseous Waste Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$556
Cost:
$60
$376 14,068 $180 19 - - - - - - - - - - - - $376
14,068
kWh
$180
19
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$5,943
Cost:
$10,000
$4,021 148,886 $1,922 204 - - - - - - - - - - - - $4,021
148,886
kWh
$1,922
204
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,183
Cost:
$4,236
$2,133 79,132 $1,050 111 - - - - - - - - - - - - $2,133
79,132
kWh
$1,050
111
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$31,048
Cost:
$4,000
- - - - $31,048 8,870 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$31,048
8,870
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.1222 INSTALL TURBULATORS Savings:
$11,553
Cost:
$3,500
- - - - - - $11,553 6,796 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,553
6,796
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$6,874
Cost:
-
- - - - $6,874 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,874
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,861
Cost:
$200
- - - - - - $1,404 826 $457 325,822 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,404
826
MMBtu
$457
325,822
Tgal
-
-
lb
-
-
$
-
-
$
08: 3.3127 USE ADSORPTION, ION EXCHANGE TO REMOVE CONTAMINANTS Savings:
$124,752
Cost:
$270,000
- - - - - - $130,252 64,831 $(-5,740) (-2,207,520) $240 70,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$130,252
64,831
MMBtu
$(-5,740)
(-2,207,520)
Tgal
$240
70,000
lb
-
-
$
-
-
$
09: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$22,000
Cost:
$67,000
- - - - - - - - - - - - - - $22,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$22,000
-
$
10: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$14,000
Cost:
$50,000
- - - - - - - - - - - - $14,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
$14,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$221,770
Cost:
$408,996
$6,530 242,086 $3,152 334 $37,922 8,870 $143,209 72,453 $(-5,283) (-1,881,698) $240 70,000 $14,000 - $22,000 - $6,530
242,086
kWh
$3,152
334
kW-months/year
$37,922
8,870
MMBtu
$143,209
72,453
MMBtu
$(-5,283)
(-1,881,698)
Tgal
$240
70,000
lb
$14,000
-
$
$22,000
-
$
TOTAL IMPLEMENTED Savings:
$42,591
Cost:
$18,496
$6,530 242,086 $3,152 334 $31,048 8,870 $1,404 826 $457 325,822 - - - - - - $6,530
242,086
kWh
$3,152
334
kW-months/year
$31,048
8,870
MMBtu
$1,404
826
MMBtu
$457
325,822
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #6 Coal Water Disposal Gaseous Waste Personnel Changes Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Coal Water Disposal Gaseous Waste Personnel Changes Administrative Changes