IAC logo
IAC Assessment: NC0141
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0141
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 1998
Principal Product Dyed yarn
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 200,000
Annual Production 14,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $750,643 28,626,026 kWh $0.03
Electricity Demand $489,776 55,663 kW-months/year $8.80
Electricity Fees $(-2,656) - $ -
Natural Gas $118,943 22,695 MMBtu $5.24
Fuel Oil #6 $104,615 29,690 MMBtu $3.52
Coal $284,696 167,629 MMBtu $1.70
TOTAL ENERGY COSTS $2,696,617
RECOMMENDED SAVINGS* $221,770 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,591
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Coal Water Disposal Gaseous Waste Personnel Changes Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Coal Water Disposal Gaseous Waste Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$556
Cost:
$60
$376 14,068 $180 19 - - - - - - - - - - - - $376
14,068
kWh
$180
19
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$5,943
Cost:
$10,000
$4,021 148,886 $1,922 204 - - - - - - - - - - - - $4,021
148,886
kWh
$1,922
204
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,183
Cost:
$4,236
$2,133 79,132 $1,050 111 - - - - - - - - - - - - $2,133
79,132
kWh
$1,050
111
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$31,048
Cost:
$4,000
- - - - $31,048 8,870 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$31,048
8,870
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.1222 INSTALL TURBULATORS Savings:
$11,553
Cost:
$3,500
- - - - - - $11,553 6,796 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,553
6,796
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$6,874
Cost:
-
- - - - $6,874 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,874
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,861
Cost:
$200
- - - - - - $1,404 826 $457 325,822 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,404
826
MMBtu
$457
325,822
Tgal
-
-
lb
-
-
$
-
-
$
08: 3.3127 USE ADSORPTION, ION EXCHANGE TO REMOVE CONTAMINANTS Savings:
$124,752
Cost:
$270,000
- - - - - - $130,252 64,831 $(-5,740) (-2,207,520) $240 70,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$130,252
64,831
MMBtu
$(-5,740)
(-2,207,520)
Tgal
$240
70,000
lb
-
-
$
-
-
$
09: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$22,000
Cost:
$67,000
- - - - - - - - - - - - - - $22,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$22,000
-
$
10: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$14,000
Cost:
$50,000
- - - - - - - - - - - - $14,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
$14,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$221,770
Cost:
$408,996
$6,530 242,086 $3,152 334 $37,922 8,870 $143,209 72,453 $(-5,283) (-1,881,698) $240 70,000 $14,000 - $22,000 - $6,530
242,086
kWh
$3,152
334
kW-months/year
$37,922
8,870
MMBtu
$143,209
72,453
MMBtu
$(-5,283)
(-1,881,698)
Tgal
$240
70,000
lb
$14,000
-
$
$22,000
-
$
TOTAL IMPLEMENTED Savings:
$42,591
Cost:
$18,496
$6,530 242,086 $3,152 334 $31,048 8,870 $1,404 826 $457 325,822 - - - - - - $6,530
242,086
kWh
$3,152
334
kW-months/year
$31,048
8,870
MMBtu
$1,404
826
MMBtu
$457
325,822
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #6 Coal Water Disposal Gaseous Waste Personnel Changes Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Coal Water Disposal Gaseous Waste Personnel Changes Administrative Changes