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IAC Assessment: NC0158
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IAC Assessment: NC0158
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Fiber batting for furniture
NAICS n/a
SIC 2290 -
Sales $10,000,000-$50,000,000
# of Employees 82
Plant Area (Sq.Ft.) 200,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $65,800 2,231,243 kWh $0.03
Electricity Demand $59,403 6,306 kW-months/year $9.42
Electricity Fees $720 - $ -
Natural Gas $62,190 12,274 MMBtu $5.07
TOTAL ENERGY COSTS $188,473
RECOMMENDED SAVINGS* $143,859 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,360
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $ $ $ $ %
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$384
Cost:
$120
$256 8,206 $128 14 - - - - - - - - - - - - - - - - - - $256
8,206
kWh
$128
14
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$235
Cost:
$250
$235 7,913 - - - - - - - - - - - - - - - - - - - - $235
7,913
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,937
Cost:
$1,000
- - - - $3,937 776 - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,937
776
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$972
Cost:
$907
$496 16,706 $476 51 - - - - - - - - - - - - - - - - - - $496
16,706
kWh
$476
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$12,762
Cost:
-
$7,788 264,068 $4,974 528 - - - - - - - - - - - - - - - - - - $7,788
264,068
kWh
$4,974
528
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$5,335
Cost:
$20,780
- - - - $5,335 1,052 - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,335
1,052
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$5,794
Cost:
$2,500
- - - - $5,794 1,134 - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,794
1,134
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
08: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$2,360
Cost:
$4,100
- - - - - - - - $120 4 - - - - $2,240 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$120
4
lb
-
-
$
-
-
$
$2,240
-
$
-
-
$
-
-
$
-
-
%
09: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$26,000
Cost:
$640
- - - - - - - - - - - - - - - - - - $26,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$26,000
-
$
-
-
%
10: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$3,600
Cost:
$500
- - - - - - - - - - $3,600 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$3,600
-
$
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
11: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$680
Cost:
$1,000
- - - - - - - - - - $(-500) - $1,430 - - - $(-250) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$(-500)
-
$
$1,430
-
$
-
-
$
$(-250)
-
$
-
-
$
-
-
%
12: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$81,800
Cost:
$13,500
- - - - - - $(-100) (-20,000) - - - - - - - - - - - - $81,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-100)
(-20,000)
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
$81,900
-
%
TOTAL RECOMMENDED Savings:
$143,859
Cost:
$45,297
$8,775 296,893 $5,578 593 $15,066 2,962 $(-100) (-20,000) $120 4 $3,100 - $1,430 - $2,240 - $(-250) - $26,000 - $81,900 - $8,775
296,893
kWh
$5,578
593
kW-months/year
$15,066
2,962
MMBtu
$(-100)
(-20,000)
Tgal
$120
4
lb
$3,100
-
$
$1,430
-
$
$2,240
-
$
$(-250)
-
$
$26,000
-
$
$81,900
-
%
TOTAL IMPLEMENTED Savings:
$45,360
Cost:
$30,797
$987 32,825 $604 65 $11,129 2,186 - - $120 4 $3,100 - $1,430 - $2,240 - $(-250) - $26,000 - - - $987
32,825
kWh
$604
65
kW-months/year
$11,129
2,186
MMBtu
-
-
Tgal
$120
4
lb
$3,100
-
$
$1,430
-
$
$2,240
-
$
$(-250)
-
$
$26,000
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost By-product Production Increase in Production