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IAC Assessment: NC0160
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IAC Assessment: NC0160
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Nylon 6,6 filament yarn
NAICS n/a
SIC 2280 -
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 160,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $669,509 28,528,136 kWh $0.02
Electricity Demand $754,011 46,888 kW-months/year $16.08
Electricity Fees $207,042 - $ -
LPG $18,281 2,243 MMBtu $8.15
Fuel Oil #2 $55,960 13,167 MMBtu $4.25
TOTAL ENERGY COSTS $1,704,803
RECOMMENDED SAVINGS* $109,374 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,587
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #1 Fuel Oil #2 Water Disposal Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Fuel Oil #1 Fuel Oil #2 Water Disposal Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,733
Cost:
$1,400
- - - - - - $2,733 643 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,733
643
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,043
Cost:
$2,000
$2,043 87,632 - - - - - - - - - - - - $2,043
87,632
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$30,992
Cost:
$6,000
$26,648 1,139,215 $24,991 1,560 - - $(-20,647) (-4,858) - - - - - - $26,648
1,139,215
kWh
$24,991
1,560
kW-months/year
-
-
MMBtu
$(-20,647)
(-4,858)
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$1,207
Cost:
$2,000
$323 13,775 $884 55 - - - - - - - - - - $323
13,775
kWh
$884
55
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$21,795
Cost:
$20,000
$1,404 60,082 $28,836 1,800 $(-3,445) (-731) - - - - $(-5,000) - - - $1,404
60,082
kWh
$28,836
1,800
kW-months/year
$(-3,445)
(-731)
MMBtu
-
-
MMBtu
-
-
Tgal
$(-5,000)
-
$
-
-
$
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,045
Cost:
$1,550
- - - - - - $966 188 $79 15,750 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$966
188
MMBtu
$79
15,750
Tgal
-
-
$
-
-
$
07: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$49,559
Cost:
$100,000
$(-4,715) (-201,641) $(-8,843) (-552) - - - - - - - - $63,117 - $(-4,715)
(-201,641)
kWh
$(-8,843)
(-552)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
$63,117
-
$
TOTAL RECOMMENDED Savings:
$109,374
Cost:
$132,950
$25,703 1,099,063 $45,868 2,863 $(-3,445) (-731) $(-16,948) (-4,027) $79 15,750 $(-5,000) - $63,117 - $25,703
1,099,063
kWh
$45,868
2,863
kW-months/year
$(-3,445)
(-731)
MMBtu
$(-16,948)
(-4,027)
MMBtu
$79
15,750
Tgal
$(-5,000)
-
$
$63,117
-
$
TOTAL IMPLEMENTED Savings:
$56,587
Cost:
$106,950
$(-2,349) (-100,234) $(-7,959) (-497) - - $3,699 831 $79 15,750 - - $63,117 - $(-2,349)
(-100,234)
kWh
$(-7,959)
(-497)
kW-months/year
-
-
MMBtu
$3,699
831
MMBtu
$79
15,750
Tgal
-
-
$
$63,117
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #1 Fuel Oil #2 Water Disposal Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Fuel Oil #1 Fuel Oil #2 Water Disposal Administrative Changes Primary Raw Material