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IAC Assessment: NC0166
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IAC Assessment: NC0166
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Wood bed rails
NAICS n/a
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 135,000
Annual Production 375,000 Pieces
Production Hrs. Annual 2,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,530 1,009,086 kWh $0.05
Electricity Demand $19,981 4,086 kW-months/year $4.89
Electricity Fees $288 - $ -
Natural Gas $10,809 2,328 MMBtu $4.64
TOTAL ENERGY COSTS $111,068
RECOMMENDED SAVINGS* $76,502 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,385
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$756
Cost:
$1,500
- - - - $756 163 - - - - - - -
-
kWh
-
-
kW-months/year
$756
163
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$5,877
Cost:
$15,000
- - - - $5,877 1,267 - - - - - - -
-
kWh
-
-
kW-months/year
$5,877
1,267
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$601
Cost:
$150
$351 7,327 $250 51 - - - - - - - - $351
7,327
kWh
$250
51
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,328
Cost:
$5,000
$3,600 76,495 $2,240 458 $(-1,512) (-326) - - - - - - $3,600
76,495
kWh
$2,240
458
kW-months/year
$(-1,512)
(-326)
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.2123 INSULATE FEEDWATER TANK Savings:
$328
Cost:
$340
- - - - $328 71 - - - - - - -
-
kWh
-
-
kW-months/year
$328
71
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$645
Cost:
$800
$398 8,499 $247 51 - - - - - - - - $398
8,499
kWh
$247
51
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 3.6123 BURN WOOD BY-PRODUCTS FOR HEAT Savings:
$12,902
Cost:
$62,200
- - - - $10,802 2,328 - - $2,100 420,000 - - -
-
kWh
-
-
kW-months/year
$10,802
2,328
MMBtu
-
-
gal
$2,100
420,000
lb
-
-
$
08: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$29,365
Cost:
$82,000
$(-995) (-21,102) - - - - $30,360 13,200 - - - - $(-995)
(-21,102)
kWh
-
-
kW-months/year
-
-
MMBtu
$30,360
13,200
gal
-
-
lb
-
-
$
09: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$14,000
Cost:
$15,500
- - - - - - - - - - $14,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$14,000
-
$
10: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$7,700
Cost:
$1,000
- - - - - - - - - - $7,700 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$7,700
-
$
TOTAL RECOMMENDED Savings:
$76,502
Cost:
$183,490
$3,354 71,219 $2,737 560 $16,251 3,503 $30,360 13,200 $2,100 420,000 $21,700 - $3,354
71,219
kWh
$2,737
560
kW-months/year
$16,251
3,503
MMBtu
$30,360
13,200
gal
$2,100
420,000
lb
$21,700
-
$
TOTAL IMPLEMENTED Savings:
$23,385
Cost:
$18,490
$351 7,327 $250 51 $1,084 234 - - - - $21,700 - $351
7,327
kWh
$250
51
kW-months/year
$1,084
234
MMBtu
-
-
gal
-
-
lb
$21,700
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes