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IAC Assessment: NC0178
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IAC Assessment: NC0178
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Dyed synthetic fabrics
NAICS n/a
SIC 2261 - Finishing Plants, Cotton
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 140,000
Annual Production 15,333,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $432,608 14,583,529 kWh $0.03
Natural Gas $256,348 62,710 MMBtu $4.09
Other Energy $479,986 86,459 MMBtu $5.55
TOTAL ENERGY COSTS $1,688,942
RECOMMENDED SAVINGS* $293,104 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $181,502
#|Description Savings
Cost
Status Natural Gas Other Energy Water Disposal Personnel Changes Primary Product Natural Gas Other Energy Water Disposal Personnel Changes Primary Product
$ MMBtu $ MMBtu $ Tgal $ $ $ $
01: 2.5192 MODIFY TEXTILE DRYERS Savings:
$72,691
Cost:
$1,000
$72,691 17,773 - - - - - - - - $72,691
17,773
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$14,400
Cost:
$5,600
- - $14,400 - - - - - - - -
-
MMBtu
$14,400
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$15,967
Cost:
$6,000
- - $15,967 2,877 - - - - - - -
-
MMBtu
$15,967
2,877
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$78,688
Cost:
$3,000
- - $78,688 14,178 - - - - - - -
-
MMBtu
$78,688
14,178
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$10,689
Cost:
$16,800
- - $10,689 1,926 - - - - - - -
-
MMBtu
$10,689
1,926
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$6,258
Cost:
$800
$6,258 1,530 - - - - - - - - $6,258
1,530
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$74,238
Cost:
$5,000
- - - - $10,238 3,937,500 - - $64,000 - -
-
MMBtu
-
-
MMBtu
$10,238
3,937,500
Tgal
-
-
$
$64,000
-
$
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$20,173
Cost:
$2,500
- - $12,493 2,251 $4,680 1,800,000 $3,000 - - - -
-
MMBtu
$12,493
2,251
MMBtu
$4,680
1,800,000
Tgal
$3,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$293,104
Cost:
$40,700
$78,949 19,303 $132,237 21,232 $14,918 5,737,500 $3,000 - $64,000 - $78,949
19,303
MMBtu
$132,237
21,232
MMBtu
$14,918
5,737,500
Tgal
$3,000
-
$
$64,000
-
$
TOTAL IMPLEMENTED Savings:
$181,502
Cost:
$14,100
$72,691 17,773 $26,893 2,251 $14,918 5,737,500 $3,000 - $64,000 - $72,691
17,773
MMBtu
$26,893
2,251
MMBtu
$14,918
5,737,500
Tgal
$3,000
-
$
$64,000
-
$
Savings
Cost
$ MMBtu $ MMBtu $ Tgal $ $ $ $
Natural Gas Other Energy Water Disposal Personnel Changes Primary Product Natural Gas Other Energy Water Disposal Personnel Changes Primary Product