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IAC Assessment: NC0187
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IAC Assessment: NC0187
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IAC Center North Carolina State
Assessment Year 2000
Principal Product Metal ties
NAICS n/a
SIC 3429 - Hardware, Nec
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 113,060
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $335,816 7,388,922 kWh $0.05
Electricity Demand $105,581 19,105 kW-months/year $5.53
Electricity Fees $17,094 - $ -
LPG $68,143 9,110 MMBtu $7.48
TOTAL ENERGY COSTS $526,709
RECOMMENDED SAVINGS* $51,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Increase in Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ %
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,836
Cost:
$1,000
$2,079 45,721 $757 137 - - - - - - $2,079
45,721
kWh
$757
137
kW-months/year
-
-
MMBtu
-
-
lb
-
-
%
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$10,033
Cost:
$5,000
$10,033 220,692 - - - - - - - - $10,033
220,692
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
%
03: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$975
Cost:
$2,640
$784 17,292 $191 34 - - - - - - $784
17,292
kWh
$191
34
kW-months/year
-
-
MMBtu
-
-
lb
-
-
%
04: 2.5196 USE SMALL NUMBER OF HIGH OUTPUT UNITS INSTEAD OF MANY SMALL INEFFICIENT UNITS Savings:
$7,128
Cost:
$20,000
$5,223 114,889 $1,905 344 - - - - - - $5,223
114,889
kWh
$1,905
344
kW-months/year
-
-
MMBtu
-
-
lb
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$689
Cost:
$1,428
$399 8,499 $290 52 - - - - - - $399
8,499
kWh
$290
52
kW-months/year
-
-
MMBtu
-
-
lb
-
-
%
06: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$17,072
Cost:
$24,000
$17,072 375,440 - - - - - - - - $17,072
375,440
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
%
07: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$3,506
Cost:
$5,416
- - - - $3,506 469 - - - - -
-
kWh
-
-
kW-months/year
$3,506
469
MMBtu
-
-
lb
-
-
%
08: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$75
Cost:
$260
- - - - - - $75 5,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$75
5,000
lb
-
-
%
09: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$8,686
Cost:
$25,740
$(-13,728) (-301,876) $(-4,436) (-802) $18,850 2,520 - - $8,000 - $(-13,728)
(-301,876)
kWh
$(-4,436)
(-802)
kW-months/year
$18,850
2,520
MMBtu
-
-
lb
$8,000
-
%
TOTAL RECOMMENDED Savings:
$51,000
Cost:
$85,484
$21,862 480,657 $(-1,293) (-235) $22,356 2,989 $75 5,000 $8,000 - $21,862
480,657
kWh
$(-1,293)
(-235)
kW-months/year
$22,356
2,989
MMBtu
$75
5,000
lb
$8,000
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ %
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Increase in Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Increase in Production