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IAC Assessment: NC0203
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IAC Assessment: NC0203
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IAC Center North Carolina State
Assessment Year 2000
Principal Product Knitted fabric
NAICS n/a
SIC 2253 - Knit Outerwear Mills
Sales $5,000,000-$10,000,000
# of Employees 156
Plant Area (Sq.Ft.) 182,640
Annual Production 7,800,000 Pieces
Production Hrs. Annual 7,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $161,092 5,295,428 kWh $0.03
Electricity Demand $89,000 10,815 kW-months/year $8.23
Electricity Fees $7,419 - $ -
TOTAL ENERGY COSTS $257,511
RECOMMENDED SAVINGS* $44,621 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,665
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Administrative Changes Increase in Production Electricity Usage Electricity Demand Water Disposal Administrative Changes Increase in Production
$ kWh $ kW-months/year $ Tgal $ $ $ %
01: 4.1210 MAINTAIN CLEAN CONDITIONS BEFORE PAINTING Savings:
$5,811
Cost:
$13,000
- - - - $(-2,080) (-216,000) - - $7,891 - -
-
kWh
-
-
kW-months/year
$(-2,080)
(-216,000)
Tgal
-
-
$
$7,891
-
%
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,627
Cost:
-
$1,164 38,394 $1,463 175 - - - - - - $1,164
38,394
kWh
$1,463
175
kW-months/year
-
-
Tgal
-
-
$
-
-
%
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$24,784
Cost:
$8,500
$17,219 566,530 $7,565 906 - - - - - - $17,219
566,530
kWh
$7,565
906
kW-months/year
-
-
Tgal
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,597
Cost:
$150
$1,110 35,463 $487 57 - - - - - - $1,110
35,463
kWh
$487
57
kW-months/year
-
-
Tgal
-
-
$
-
-
%
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$630
Cost:
$691
$438 14,361 $192 23 - - - - - - $438
14,361
kWh
$192
23
kW-months/year
-
-
Tgal
-
-
$
-
-
%
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,299
Cost:
$220
$902 29,601 $397 48 - - - - - - $902
29,601
kWh
$397
48
kW-months/year
-
-
Tgal
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,732
Cost:
$849
$2,421 79,719 $1,311 159 - - - - - - $2,421
79,719
kWh
$1,311
159
kW-months/year
-
-
Tgal
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,141
Cost:
$6,000
$930 30,481 $511 61 - - $2,700 - - - $930
30,481
kWh
$511
61
kW-months/year
-
-
Tgal
$2,700
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$44,621
Cost:
$29,410
$24,184 794,549 $11,926 1,429 $(-2,080) (-216,000) $2,700 - $7,891 - $24,184
794,549
kWh
$11,926
1,429
kW-months/year
$(-2,080)
(-216,000)
Tgal
$2,700
-
$
$7,891
-
%
TOTAL IMPLEMENTED Savings:
$10,665
Cost:
$13,841
$2,712 88,218 $2,142 255 $(-2,080) (-216,000) - - $7,891 - $2,712
88,218
kWh
$2,142
255
kW-months/year
$(-2,080)
(-216,000)
Tgal
-
-
$
$7,891
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ %
Electricity Usage Electricity Demand Water Disposal Administrative Changes Increase in Production Electricity Usage Electricity Demand Water Disposal Administrative Changes Increase in Production