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IAC Assessment: NC0210
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IAC Assessment: NC0210
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Blow molded plastic containers
NAICS n/a
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 38,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,574 11,340,500 kWh $0.03
Electricity Demand $209,680 22,077 kW-months/year $9.50
Electricity Fees $15,574 - $ -
Natural Gas $8,478 1,088 MMBtu $7.79
TOTAL ENERGY COSTS $528,306
RECOMMENDED SAVINGS* $280,745 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $809
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$29,421
Cost:
$50,000
$19,530 630,000 $9,891 1,050 - - - - - - $19,530
630,000
kWh
$9,891
1,050
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$809
Cost:
$592
$535 17,256 $274 29 - - - - - - $535
17,256
kWh
$274
29
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,359
Cost:
$137
$900 29,042 $459 49 - - - - - - $900
29,042
kWh
$459
49
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,930
Cost:
$2,500
$1,112 36,129 $818 86 - - - - - - $1,112
36,129
kWh
$818
86
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$31,927
Cost:
$70,000
$31,927 1,029,912 - - - - - - - - $31,927
1,029,912
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$60,672
Cost:
$400,000
$23,276 750,860 $12,396 1,367 - - $25,000 - - - $23,276
750,860
kWh
$12,396
1,367
kW-months/year
-
-
$
$25,000
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$148
Cost:
$320
$98 3,160 $50 5 - - - - - - $98
3,160
kWh
$50
5
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$750
Cost:
$551
$216 6,977 $110 12 - - $424 - - - $216
6,977
kWh
$110
12
kW-months/year
-
-
$
$424
-
$
-
-
$
09: 4.123 REDUCE DEFECTS BY REDUCING PRODUCT TIPPING Savings:
$32,100
Cost:
$500
- - - - - - - - $32,100 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$32,100
-
$
10: 4.522 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$121,629
Cost:
$400,000
$39 1,247 $990 172 $60,000 - $60,600 - - - $39
1,247
kWh
$990
172
kW-months/year
$60,000
-
$
$60,600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$280,745
Cost:
$924,600
$77,633 2,504,583 $24,988 2,770 $60,000 - $86,024 - $32,100 - $77,633
2,504,583
kWh
$24,988
2,770
kW-months/year
$60,000
-
$
$86,024
-
$
$32,100
-
$
TOTAL IMPLEMENTED Savings:
$809
Cost:
$592
$535 17,256 $274 29 - - - - - - $535
17,256
kWh
$274
29
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Product