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IAC Assessment: NC0211
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IAC Assessment: NC0211
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Paints and stains
NAICS n/a
SIC 2851 - Paints And Allied Products
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 6,500,000 Tons
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,948 3,934,800 kWh $0.03
Electricity Demand $77,967 8,364 kW-months/year $9.32
Electricity Fees $6,000 - $ -
Natural Gas $156,226 17,198 MMBtu $9.08
TOTAL ENERGY COSTS $346,141
RECOMMENDED SAVINGS* $40,935 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,243
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7252 UTILIZE AN EVAPORATIVE AIR PRE-COOLER OR OTHER HEAT EXCHANGER IN AC SYSTEM Savings:
$23,426
Cost:
$20,000
$(-81) (-3,000) $(-113) (-12) $23,620 2,601 - - - - $(-81)
(-3,000)
kWh
$(-113)
(-12)
kW-months/year
$23,620
2,601
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,719
Cost:
$800
- - - - $1,719 189 - - - - -
-
kWh
-
-
kW-months/year
$1,719
189
MMBtu
-
-
$
-
-
$
03: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$2,014
Cost:
$250
- - - - $2,014 222 - - - - -
-
kWh
-
-
kW-months/year
$2,014
222
MMBtu
-
-
$
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,453
Cost:
$6,000
$3,542 131,175 $2,825 300 $(-4,914) (-541) - - - - $3,542
131,175
kWh
$2,825
300
kW-months/year
$(-4,914)
(-541)
MMBtu
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,002
Cost:
$1,028
$590 21,864 $412 44 - - - - - - $590
21,864
kWh
$412
44
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,631
Cost:
-
- - $2,631 280 - - - - - - -
-
kWh
$2,631
280
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,506
Cost:
$1,239
$751 27,814 $481 51 - - - - $2,274 - $751
27,814
kWh
$481
51
kW-months/year
-
-
MMBtu
-
-
$
$2,274
-
$
08: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$5,184
Cost:
$9,200
$(-470) (-17,407) $(-146) (-15) - - $(-500) - $6,300 - $(-470)
(-17,407)
kWh
$(-146)
(-15)
kW-months/year
-
-
MMBtu
$(-500)
-
$
$6,300
-
$
TOTAL RECOMMENDED Savings:
$40,935
Cost:
$38,517
$4,332 160,446 $6,090 648 $22,439 2,471 $(-500) - $8,574 - $4,332
160,446
kWh
$6,090
648
kW-months/year
$22,439
2,471
MMBtu
$(-500)
-
$
$8,574
-
$
TOTAL IMPLEMENTED Savings:
$31,243
Cost:
$27,050
$3,461 128,175 $5,343 568 $22,439 2,471 - - - - $3,461
128,175
kWh
$5,343
568
kW-months/year
$22,439
2,471
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost