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IAC Assessment: NC0217
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IAC Assessment: NC0217
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Socks
NAICS n/a
SIC 2252 - Hosiery, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 155,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $428,792 7,417,930 kWh $0.06
Electricity Demand $149,063 18,017 kW-months/year $8.27
Electricity Fees $11,555 - $ -
Natural Gas $230,662 38,664 MMBtu $5.97
TOTAL ENERGY COSTS $820,072
RECOMMENDED SAVINGS* $108,896 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,005
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,205
Cost:
$3,300
$3,484 52,000 $1,045 255 $(-1,324) (-222) - - $3,484
52,000
kWh
$1,045
255
kW-months/year
$(-1,324)
(-222)
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,659
Cost:
$6,560
$6,125 91,411 $534 130 - - - - $6,125
91,411
kWh
$534
130
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,328
Cost:
$5,000
$(-469) (-7,000) $(-98) (-24) $6,895 1,155 - - $(-469)
(-7,000)
kWh
$(-98)
(-24)
kW-months/year
$6,895
1,155
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,283
Cost:
$1,180
- - - - $2,283 382 - - -
-
kWh
-
-
kW-months/year
$2,283
382
MMBtu
-
-
$
05: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$22,804
Cost:
$35,000
$2,082 31,080 - - $20,722 3,471 - - $2,082
31,080
kWh
-
-
kW-months/year
$20,722
3,471
MMBtu
-
-
$
06: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$11,002
Cost:
$2,200
- - - - $11,002 1,878 - - -
-
kWh
-
-
kW-months/year
$11,002
1,878
MMBtu
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,344
Cost:
$2,483
$3,075 45,890 $269 66 - - - - $3,075
45,890
kWh
$269
66
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$25,814
Cost:
$29,000
- - - - $25,814 4,324 - - -
-
kWh
-
-
kW-months/year
$25,814
4,324
MMBtu
-
-
$
09: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$27,457
Cost:
$100,000
$14,800 400,000 $24,900 1,200 $(-8,243) (-1,381) $(-4,000) - $14,800
400,000
kWh
$24,900
1,200
kW-months/year
$(-8,243)
(-1,381)
MMBtu
$(-4,000)
-
$
TOTAL RECOMMENDED Savings:
$108,896
Cost:
$184,723
$29,097 613,381 $26,650 1,627 $57,149 9,607 $(-4,000) - $29,097
613,381
kWh
$26,650
1,627
kW-months/year
$57,149
9,607
MMBtu
$(-4,000)
-
$
TOTAL IMPLEMENTED Savings:
$21,005
Cost:
$11,243
$9,200 137,301 $803 196 $11,002 1,878 - - $9,200
137,301
kWh
$803
196
kW-months/year
$11,002
1,878
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes