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IAC Assessment: NC0225
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IAC Assessment: NC0225
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Dyed woven fabrics
NAICS n/a
SIC 2269 - Finishing Plants, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 750,000
Annual Production 750,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $523,100 5,587,630 kWh $0.09
Electricity Demand $382,459 40,800 kW-months/year $9.37
Electricity Fees $9,657 - $ -
Natural Gas $1,969,268 270,951 MMBtu $7.27
Coal $1,000,000 487,805 MMBtu $2.05
TOTAL ENERGY COSTS $3,884,484
RECOMMENDED SAVINGS* $121,927 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $74,182
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Coal Administrative Changes Primary Product Electricity Usage Electricity Demand Coal Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,783
Cost:
$1,895
$1,649 60,189 $1,134 120 - - - - - - $1,649
60,189
kWh
$1,134
120
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,625
Cost:
$33,848
$9,259 337,914 $6,366 676 - - - - - - $9,259
337,914
kWh
$6,366
676
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$27,745
Cost:
$33,990
$6,028 220,000 $6,217 660 - - $10,000 - $5,500 - $6,028
220,000
kWh
$6,217
660
kW-months/year
-
-
MMBtu
$10,000
-
$
$5,500
-
$
04: 2.1115 ELIMINATE COMBUSTIBLE GAS IN FLUE GAS Savings:
$15,365
Cost:
$5,000
- - - - $15,365 7,495 - - - - -
-
kWh
-
-
kW-months/year
$15,365
7,495
MMBtu
-
-
$
-
-
$
05: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$20,000
Cost:
$40,000
$964 35,200 $668 71 $18,368 8,960 - - - - $964
35,200
kWh
$668
71
kW-months/year
$18,368
8,960
MMBtu
-
-
$
-
-
$
06: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$3,649
Cost:
$13,000
- - - - $3,649 1,780 - - - - -
-
kWh
-
-
kW-months/year
$3,649
1,780
MMBtu
-
-
$
-
-
$
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$8,655
Cost:
$3,500
- - - - $8,655 4,222 - - - - -
-
kWh
-
-
kW-months/year
$8,655
4,222
MMBtu
-
-
$
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$28,105
Cost:
$100,000
- - - - $28,105 13,710 - - - - -
-
kWh
-
-
kW-months/year
$28,105
13,710
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$121,927
Cost:
$231,233
$17,900 653,303 $14,385 1,527 $74,142 36,167 $10,000 - $5,500 - $17,900
653,303
kWh
$14,385
1,527
kW-months/year
$74,142
36,167
MMBtu
$10,000
-
$
$5,500
-
$
TOTAL IMPLEMENTED Savings:
$74,182
Cost:
$157,243
$10,908 398,103 $7,500 796 $55,774 27,207 - - - - $10,908
398,103
kWh
$7,500
796
kW-months/year
$55,774
27,207
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Coal Administrative Changes Primary Product Electricity Usage Electricity Demand Coal Administrative Changes Primary Product