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IAC Assessment: NC0227
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IAC Assessment: NC0227
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Casegood furniture
NAICS n/a
SIC 2511 - Wood Household Furniture
Sales $10,000,000-$50,000,000
# of Employees 563
Plant Area (Sq.Ft.) 750,000
Annual Production 320,000 Pieces
Production Hrs. Annual 2,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $631,080 14,883,952 kWh $0.04
Electricity Demand $198,212 55,059 kW-months/year $3.60
Electricity Fees $4,118 - $ -
Fuel Oil #6 $344,191 67,722 MMBtu $5.08
Coal $58,898 37,260 MMBtu $1.58
TOTAL ENERGY COSTS $1,236,499
RECOMMENDED SAVINGS* $685,205 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $299,069
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $ $ $ $ $ $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,391
Cost:
$250
$1,391 32,800 - - - - - - - - - - - - - - - - - - $1,391
32,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$15,815
Cost:
$30,000
$15,815 373,000 - - - - - - - - - - - - - - - - - - $15,815
373,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$662
Cost:
$308
- - - - $662 132 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$662
132
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$89,586
Cost:
$60,000
- - - - - - $89,586 17,635 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$89,586
17,635
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$30,612
Cost:
$50,000
- - - - $14,105 3,250 $17,861 3,774 - - - - $(-1,354) - - - - - - - -
-
kWh
-
-
kW-months/year
$14,105
3,250
MMBtu
$17,861
3,774
MMBtu
-
-
gal
-
-
$
$(-1,354)
-
$
-
-
$
-
-
$
-
-
$
06: 2.2124 INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK Savings:
$200,000
Cost:
$35,000
- - - - - - - - - - - - - - - - - - $200,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
$200,000
-
$
07: 2.1111 CONTROL PRESSURE ON STEAMER OPERATIONS Savings:
$7,356
Cost:
$7,500
- - - - - - $7,356 1,498 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,356
1,498
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,500
Cost:
$5,000
$5,088 120,000 $2,012 559 - - $(-2,600) 512 - - - - - - - - - - - - $5,088
120,000
kWh
$2,012
559
kW-months/year
-
-
MMBtu
$(-2,600)
512
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$17,577
Cost:
$15,000
- - - - $17,577 4,050 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,577
4,050
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,636
Cost:
$4,205
$1,867 44,044 $769 214 - - - - - - - - - - - - - - - - $1,867
44,044
kWh
$769
214
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,277
Cost:
$2,690
$1,617 38,146 $660 183 - - - - - - - - - - - - - - - - $1,617
38,146
kWh
$660
183
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$824
Cost:
$1,210
$582 13,725 $242 67 - - - - - - - - - - - - - - - - $582
13,725
kWh
$242
67
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
13: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$8,933
Cost:
$10,067
- - - - - - - - $200 3,125 $(-1,667) - - - - - $10,400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$200
3,125
gal
$(-1,667)
-
$
-
-
$
-
-
$
$10,400
-
$
-
-
$
14: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$279,320
Cost:
$500,000
$48,777 670,210 - - $36,543 8,420 - - - - $240,000 - $(-46,000) - - - - - - - $48,777
670,210
kWh
-
-
kW-months/year
$36,543
8,420
MMBtu
-
-
MMBtu
-
-
gal
$240,000
-
$
$(-46,000)
-
$
-
-
$
-
-
$
-
-
$
15: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$23,716
Cost:
$15,000
- - - - - - - - - - - - - - $23,716 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$23,716
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$685,205
Cost:
$736,230
$75,137 1,291,925 $3,683 1,023 $68,887 15,852 $112,203 23,419 $200 3,125 $238,333 - $(-47,354) - $23,716 - $10,400 - $200,000 - $75,137
1,291,925
kWh
$3,683
1,023
kW-months/year
$68,887
15,852
MMBtu
$112,203
23,419
MMBtu
$200
3,125
gal
$238,333
-
$
$(-47,354)
-
$
$23,716
-
$
$10,400
-
$
$200,000
-
$
TOTAL IMPLEMENTED Savings:
$299,069
Cost:
$522,982
$51,226 727,979 $1,011 281 $36,543 8,420 $7,356 1,498 $200 3,125 $238,333 - $(-46,000) - - - $10,400 - - - $51,226
727,979
kWh
$1,011
281
kW-months/year
$36,543
8,420
MMBtu
$7,356
1,498
MMBtu
$200
3,125
gal
$238,333
-
$
$(-46,000)
-
$
-
-
$
$10,400
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost